Forklift Leaking Fluid - How To Find Out What It Is

Today we are going to take a look at what you should do if you discover your forklift leaking fluid.

We have over 40 years in the material handling industry and we would love to share our expertise and experience with you.

We'll take a closer look at the types of leaks you could encounter and how to tell what they are. So, let's get started.

Is your forklift leaking fluid? Take steps to address the problem

Forklift Leaking Fluid - What to Do First

If you have a forklift leaking fluid it can be quite difficult to figure out the the cause of the leak.

However, if you notice any damp spots or drips around your forklift equipment, don't ignore it. If left untreated, a small leak could develop into a costly repair down the road.

Before you do any inspections on your forklift hydraulic system, it is a good idea to de-pressurize your hydraulic hoses. Hydraulic fluid is under great pressure and is extremely hot, 300 degrees Fahrenheit or even hotter. This can cause serious burns on your skin.

If it escapes, it can inject fluid through even thick leather gloves and into your skin. When hydraulic fluid is injected into your skin, it will damage the tissue on the way inside.

It can cause pressure to build up inside your body if not treated immediately. You can lose circulation and you are at risk of losing a digit.

Even if the leak is minor, it is important that you de-pressurize before you start looking around it in order to stay safe and avoid injury. The following video will show you how to de-pressurize your hydraulic system.

Depressurize your hydraulic system before you attempt an inspection

Forklift Leaking Fluid: Where Leaks Could Occur

Your forklift could be leaking fluid from different parts. Take a close look at each of the following components to determine where the leak is.

Seals

If your seals are leaking, then you may be able to fix it by simply using a leak stop product. If your seal is torn altogether, it will need to be looked at by a professional.

Control Valve:

Take a look at your control valve. If there is a leak there, it will affect your hydraulic pressure. This in turn can damage your seals and decrease the lift capacity of your forklift.

Inspect various parts of your forklifts, such as the cylinders if your forklift is leaking fluid

Cylinders

Your hydraulic system has several different types of cylinders: lift cylinders and tilt cylinders. You can get a fluid leak both inside and outside of your lift cylinder.

If you notice fluid on parts of your forklift or on the ground, then the lift cylinder may be leaking.

If your tilt cylinder is leaking oil, then the lower fluid level could damage your hydraulics and your mast may begin to move uncontrollably.

The following video will show you the steps to take to fix a leaking hydraulic cylinder. This is the first video of a three-part series.

Click here to view Part 2 and Part 3. This video will show you what is involved in the repair. However, you should get a professional to do it for you.

Hydraulic systems are under great pressure and if you are not sure about the safe procedures to follow when working on them, you could get injured.

They are also quite complex, so if you are not a trained technician, you run the risk of damaging a part or making the problem worse than it was in the first place.

See how a hydraulic cylinder is repaired

Auxiliary Lines and Hydraulic Hoses

Take a look at your auxiliary lines and hydraulic hoses. If any of your lines or hoses are damaged or bent, they may begin to leak.

Also, if they are damaged, then unwanted debris particles could enter your hydraulic system and contaminate the fluid. This could damage your pump.

Hydraulic Filters:

Make sure that your hydraulic filter isn’t blocked. If it is blocked and the flow of oil is restricted, then that could cause extra wear and tear on your system's internal workings.

You should inspect the parts of your forklift’s hydraulic system for leaks - Image Source: Created by Tynt22 using Adobe Photoshop. [CC BY-SA]

Loose Nut

Inspect the nuts in your system to see if they are the cause of your forklift leaking fluid. Tightening the nut may correct the problem. However, you need to be careful not to over-tighten.

Over-tightening may damage the fitting integrity of the part, which can also cause a leak. Be careful to use the right amount of torque on the nut. If you are unsure, then it is best to have a professional tighten it for you.

If you need to replace one of your fittings, be sure to replace it with the exact same type of fitting. Replacing a fitting with one that is even slightly different can be very dangerous.

If you are unsure about what part to use, contact a professional parts department. Don't take chances.

Get regular maintenance to prevent forklift leaking fluid

Forklift Leaking Fluid - Preventative Maintenance

There are a few regular maintenance tasks that you can perform in order to prevent your forklift from leaking fluid in the first place. These include:

• Clean out your hydraulic filters once a year

• Replace your hydraulic fluid during the annual cleaning

• Flush out your lines and pump on a regular basis

ForkliftHub can help you with these regular maintenance tasks. Contact us today to set up an appointment.

Reasons Why You Shouldn't Ignore a Forklift Leaking Fluid

Here are 7 very good reasons why you shouldn't ignore it if you find your forklift leaking fluid:

1. Oil that has leaked out can catch on fire
2. Oil spills can create safety concerns
3. An oil leak can be an indicator of a bigger problem
4. Forklift oil leaks can cause overheating
5. Oil leaks can lead to exposure to other harmful contaminants
6. Forklift oil leaks will cost you money
7. Ignoring oil leaks can cause costly downtime

To learn more about each of these 7 reasons, check out our post "Top 7 Reasons to Repair Your Forklift Oil Leaks."

If you notice a fluid leak, get it repaired

ForkliftHub: You Can Trust Us for All Your Forklift Repairs

You can trust ForkliftHub for all of your forklift repairs, including forklift leaks. At ForkliftHub, we will help you with any urgent repairs that you need, and we will make sure that your forklifts are always well-maintained.

We can even track and pre-schedule all maintenance work for you so that your equipment is properly serviced in a timely manner.

This will help you avoid expensive downtime and you won't have to remember to schedule or book your service work. We'll do it for you.

ForkliftHub also has an incredibly fast response time so you won't have to wait to get your lift trucks back in operation. We can usually have our service tech at your location within 2 to 3 hours and we also guarantee same day.

"Our company shopped around for the most competitively priced lift equipment repairs and rental services in the KW region and found Waco Multi Lift Inc. Their repair rates were lower than the other companies out there and the service is prompt and professional for our in house lift trucks…[Read More]”

- CanadianBakeInn

Read more Google Reviews here

ForkliftHub Offers Quality Service on All Forklift Makes and Models

If you are looking for top-quality forklift maintenance and service, contact ForkliftHub. Our fully equipped service and parts department is open 24 hours a day, 365 days a year.

Our qualified technicians are capable of properly performing maintenance services and inspections of all types.

Our knowledgeable staff can keep your equipment in top working condition, which means lower repair costs and higher machine efficiency. Contact ForkliftHub today for all of your forklift maintenance and repair needs.

Wayco's Forklift Warranty, the Best Forklift Warranty among Forklift Dealers

Today, we are going to show you why Wayco has the best forklift warranty in the industry.

We have over 40 years experience in the material handling industry and we would love to share our expertise on forklift equipment with you.

In this post, we give you details about Wayco's new and used forklift warranties. So, let's get started.

Looking for the Best Forklift Warranty? Contact Wayco

The Best Forklift Warranty for New Equipment

Wayco is proud to be a dealer of Komatsu forklifts, especially since Komatsu offers the best and most comprehensive warranty for their forklifts.

Komatsu has a well-deserved reputation for building one of the best forklifts on the market, and now they also offer the best warranty in the business too.

As a Wayco customer, you can rest assured that not only are you getting the best built forklift equipment in the industry, but your forklift also comes with the longest and strongest warranty available.

Wayco customers can take advantage of the best forklift warranty on new lift trucks

Komatsu’s Warranty: K-CAP+ (Komatsu Customer Advantage Plan PLUS):

Here is a breakdown of Komatsu's incredible warranty:

This warranty applies to all BX50 models. The BX50 series is at the very heart of the Komatsu forklift line-up and it includes: 3,000 to 6,500 lb capacity electric, 3,000 to 6,500 capacity cushion tire, 3,000 to 35,000 lb pneumatic tire forklifts.

It covers:

2 years / Unlimited Hours Standard Warranty Coverage*:

Most of the other manufacturers offer a standard two year coverage. However, they put a cap on the number of hours they cover for those two years.

Most other warranties cover up to 4,000 hours. Komatsu, on the other hand, will cover you for an unlimited number of hours making it the longest warranty you can get.

*Please refer to the Customer Advantage Plan PLUS Warranty Certificate for further details.

Komatsu has the longest and best forklift warranty around

60 Months / 8,000 Hours Power Train Coverage:

Your power train includes all of the components of your forklift that give power to the driving wheels, including your engine, transmission, drive shafts, etc.

With your Komatsu forklift warranty, your power train will be covered for 5 years and up to 8,000 hours. Most other top manufacturers have a two or three year warranty on the drive train with a maximum of 6,000 hours.

The Best Forklift Warranty for Pre-Owned Equipment

Wayco also offers the best forklift warranty in the industry for their pre-owned equipment. When you purchase a quality used forklift from Wayco, you will receive a 30-day full warranty.

That means that your forklift is covered, front to back, for a full 30 days after your purchase. If anything goes wrong with it, we will fix it for you, free of charge.

If possible, we will do the repair onsite so you won't have the inconvenience of having to get it back to us.

Best Forklift Warranty: Wayco offers a 30 day front to back full warranty on pre-owned forklifts

In addition to getting the best forklift warranty on your pre-owned forklift, you can also feel confident about your purchase because we thoroughly check every used forklift in our inventory to make sure it is in great condition before we sell it to you.

We also certify every pre-owned forklift so that you can be sure that you are getting the best quality equipment.

Did you know that Wayco offers financing for both new and pre-owned forklift equipment?

Other Great Services Wayco Offers

Our service department is always open to you, whenever you need it. 24 hours a day, 365 days a year we are here for you to repair all popular makes and models of industrial forklift trucks. Our trained technicians can perform maintenance services and inspections of all types including:

Forklift Truck Preventative Maintenance: We'll help you take a proactive approach to your forklift maintenance by working with you to schedule your necessary regular forklift maintenance. This will help you maximize your equipment's performance and cut down on unplanned downtime.

Battery Care Program: Our program consists of a monthly, quarterly, semi-annual, or yearly inspection of your forklift batteries and chargers to make sure they are being charged properly and help you prolong the life of your batteries.

Forklift Truck Safety Inspection: We can perform a yearly lifting device inspection for you and provide you with proper documentation to certify your equipment as required by the Ministry of Labour.

Forklift Truck Emission Test: To keep your workers and the environment safer, we can perform a yearly emissions test. We use a computerized emission analyzer to control air/fuel mixture, reduce emissions, and increase efficiency to help you maximize your emission control.

Wayco’s service department is ready to help you 24/7/365

Wayco’s Parts Department

Wayco has a fully-stocked parts department with parts for all forklift brands.

When you need a part, we can provide you with same day shipping within Canada for most items. We offer low prices and unbeatable manufacturer's warranties on our new parts.

In addition, we stock a wide selection of forklift safety products including blue warning forklift safety lights .

We also sell Industrial forklift batteries from Combat that deliver a balanced high-energy output and come with a five year full warranty. Learn more about this great battery here.

Wayco’s parts department offers same day shipping within Canada for most items

Training with Wayco

If you are looking for the best and most effective forklift training in Ontario, contact Wayco today.

Wayco offers national coverage, local service, and we train both individuals or groups at your facility or ours. Our training is so effective that we also have a 98% pass rate.

Our Safe Operation of a Lift Truck/Forklift Program is an excellent way for you to ensure forklift safety in your workplace. With our training you will experience:

• Innovative training practices

• Affordable pricing

• Flexible and professional trainers

• Comprehensive in-class and practical experience

For the best forklift training, contact Wayco

Wayco offers national coverage, local service, and we train both individuals and groups at your facility or ours.

Our courses include:

• New Operator Forklift Training

• Operator Refresher Training

• Elevated Work Platform Training

• Propane Cylinder Exchange

• Fall Arrest Training

• Pedestrian Awareness Training

• Battery Training Program

• Lockout/Tagout Training

• WHMIS

• Forklift Training Classifications

Our training is so effective that we also have a 98% pass rate. Contact Wayco today to book your training session.

"I really recommend to get your lift license here. One of the best courses I've take in my life, they make sure everything’s done the safest ways step by step so you can walk out ready for the job. Angela is the best teacher, very funny but makes sure all precautions are taken. Excellent place to get your forklift or scissor license in kitchener Waterloo. If you are looking for the best and most effective forklift training in Ontario, contact Wayco today."

- Miguel Maza
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Forklift Can't Stop and Has No Brakes

If your forklift can't stop and has no brakes, take your foot off the accelerator and steer clear of any obstacles until you come to a full stop. Click here to learn more.

If you want to discover more about about forklift brakes, click on the links to the following informative sections:

1. Forklift Can’t Stop and Has No Brakes: How to Prevent This

2. Forklift Brakes vs Car Brakes: How Are They Different?

3. Forklift Brake System: A Basic Overview

4. Common Causes of Forklift Brake Failure and Excessive Wear and Tear

Having trouble with your forklift brakes? Contact us and we will fix them for you.

Forklift can't stop and has no brakes? Stop using it and get it repaired

Forklift Can't Stop and Has No Brakes - What to Do

If your forklift can't stop and has no brakes, you should:

• Take your foot off the accelerator

• Steer it clear of any obstacles until you come to a complete stop

• Stop using your forklift until you can get it looked at and repaired

Operating your forklift without properly functioning brakes is dangerous and could lead to serious injuries for yourself, pedestrians around you, and cause costly damage to your product and facilities.

If your forklift can’t stop and has no brakes, stop using it and get it fixed

1. Forklift Can’t Stop and Has No Brakes: How to Prevent This

Do Forklift Brake Pre-Shift Inspections

Performing a pre-shift inspection can help you detect any issues with your forklift before they become a more serious problem.

Inspecting to make sure that your brakes are functioning properly should be a part of your pre-shift inspection as required by the Canadian Centre for Occupational Health and Safety (CCOHS) .

During this pre-shift inspection, you need to check the following:

• Foot Brake: to make sure that the pedal holds and the unit stops smoothly

• Parking Brake: to make sure that it holds against a a slight acceleration

• Deadman Seat Brake: to make sure that it holds when the operator gets up from the seat

This inspection can help prevent a dangerous situation, such as when your forklift can’t stop and has no brakes.

Forklift can’t stop and has no brakes: Prevent this by inspecting your brakes before you drive

2. Forklift Brakes vs Car Brakes: How Are They Different?

Feel more aggressive

Forklift brakes often feel more aggressive than car brakes because they are designed to stop a forklift that is carrying a heavy load.

four Brakes vs two Brakes:

Another main difference between car brakes and forklift brakes is that cars have brakes on all four wheels, whereas most forklifts only have brakes on two of their wheels.

Cars have 4 brakes while forklifts usually have 2

Forklifts Have Longer Stopping Distances:

Even though forklifts generally travel at slower speeds than vehicles on the road, stopping a forklift to avoid a collision can be harder than stopping your car. This is because stopping distances are much longer for forklifts than other vehicles.

For example, if your forklift is traveling at 7 mph, it will take you about 16 feet to make a complete stop. If you are traveling at 9 mph, your stopping distance increases to 21 feet. If your forklift is carrying a heavy payload, it will take even longer to come to a complete stop.

The average car, on the other hand, can come to a stop in 20 feet when traveling much faster at 20 mph.

Forklifts have greater stopping distances, especially when they are carrying a heavy load

Loaded forklifts can become unstable when braking:

In addition, forklifts that are carrying a load become unstable when you try to stop them quickly. A sudden stop can cause them to:

• Slide

• Become unbalanced

• Lose their load

• Turn over

Stopping with a heavy load can make your forklift unstable

3. Forklift Brake System: A Basic Overview

What type of brakes do most forklifts have?

The most common type is a drum and shoe brake. This is the type of brake that most cars have on their rear wheels.

There are two main parts to this type of braking system: the brake drum and the brake shoes.

How drum and shoe brakes work

When you press your brake pedal on your forklift, the brake shoes are pushed against the brake drum. The friction of the shoes on the drum causes your forklift to slow down.

How drum and shoe brakes are made

Your brake shoes are made of two pieces of steel. The part of your brake shoe that is forced against the brake drum is called the brake lining.

This lining is heat and wear resistant. However, over time, the friction of the lining against the drum will cause your lining to wear down.

Image Source: Pearson Scott Foresman [Public domain]

Over time, the friction of the lining of your brakes against the drum will cause your lining to wear down.

Importance of regular brake maintenance

Your forklift brake shoes will need maintenance and eventually will need to be replaced.

Regular, proper maintenance on your brakes will keep them running longer and will help you avoid more costly repairs due to excessive wear and tear on your forklift brake drums.

The following video will give you a more detailed look at the different parts of a drum brake system and how each part works.

Forklift drum brakes need regular maintenance

Other types of forklift brakes

• Disc Brakes: This type of brake is used on the front wheels of most cars. Some forklifts use this type of braking system as well.

• Wet Brakes: Wet brakes use hydraulic pressure to squeeze the friction disc packs and slow down your forklift. This type of brakes is a great feature as it rarely needs to be replaced.

• Air Brakes: Air brakes are more commonly found on larger heavy-duty forklifts. They use compressed air to apply force on the forklift brake pads or shoes to stop it.

• Hydrostatic Drive Brakes: Some forklifts and construction equipment will use hydrostatic drive brakes.

Brakes forklift: Discover how air brakes work

4. Common Causes of Forklift Brake Failure and Excessive Wear and Tear

If you find that your forklift brakes are constantly needed repair or maintenance, it could be due to some common errors including:

• Keeping your parking brake on while operating your forklift

• Trying to brake too hard without giving your forklift time to decelerate

• Driving with your foot constantly on the brake pedal, thus partially engaging your brakes at all times

• Driving too fast and having to apply more pressure to the brakes to stop each time

• Adding brake fluid to a system that is designed for hydraulic oil

• Continuing to operate your forklift even when the brake shoes need replacing or repair

You can cut down on the need for expensive repairs and help prevent costly accidents by making sure that your forklift operators are properly trained on best driving practices and keeping your forklifts well maintained.

Keep your brakes well maintained to avoid the problem of your forklift can’t stop and has no brakes

If Your Forklift Can't Stop and Has No Brakes, Contact ForkliftHub

Wer’re Available 24/7/365

ForkliftHub’s service department is available to you when you need it 24 hours a day, 365 days a year. We understand that a forklift that is broken down costs you money, so we are here to make sure that you are up and running again as soon as possible.

We Have highly trained technicians

Our highly trained technicians are able to repair all popular makes or industrial forklift trucks and we can properly perform any maintenance services and inspections you require.

We can help you set up a Maintenance schedule

We can even help you set up and design a maintenance schedule that suits your particular company's operating requirements and budget.

We'll even keep track of all your scheduled maintenance and let you know when it's time for each service. Contact ForkliftHub to set up your maintenance or service appointment.

Contact ForkliftHub for the Best New and Pre-Owned Warranties in the Industry

Whether you are in the market for a new or used forklift, talk to the professionals at Wayco. Wayco offers the best warranties in the business for both new and used forklifts so you can purchase with confidence!

Forklift Leaking Hydraulic Oil - What to Do?

Is your forklift leaking hydraulic oil? Here are the steps you should take. Click on each link to read more details about each section.

Step 1: Take Action; Don't Ignore It
Step 2: Depressurize the System
Step 3: Determine Where the Leak Is Coming from
Step 4. Check your Hydraulic Oil
Things to avoid when your forklift is leaking hydraulic oil

Is your forklift leaking hydraulic oil? Don’t ignore it!

Forklift Leaking Hydraulic Oil - What to Do

A forklift leaking hydraulic oil is a warning sign that needs to be addressed. It could lead to a complete hydraulic system failure if not found and fixed in time. If you notice that your forklift is leaking hydraulic oil, then take the following steps.

Step 1: Take Action

It is very important to take the appropriate action as soon as you notice a forklift leaking hydraulic oil. Even a minor leak could be a sign that there is a more severe and expensive problem on the way.

Step 2: Depressurize the System

Before you start an inspection of your hydraulic system to determine where your leak is coming from, depressurize your system. This will reduce the risk of hydraulic fluid bursting from your machine while you are inspecting it.

Hydraulic fluid is under great pressure and is extremely hot. If it escapes, it can inject fluid through even thick leather gloves and into your skin.

Even if the leak is minor, it is important that you depressurize before you start looking around it in order to stay safe and avoid injury. If you are unsure how to safely do this, contact a forklift professional.

The following video will give you a simple overview of how a basic hydraulic system functions.

Hydraulic oil is under a lot of pressure inside the system

Step 3: Determine Where the Leak Is Coming from

There are several different parts of your forklift's hydraulic system where oil can start to leak out. Carefully check each one to determine where the leak is coming from.

Control Valve: If you have a leak in your control valve, it will affect your hydraulic pressure. This in turn can damage your seals and decrease your lift capacity.

Lift Cylinder: You can get an oil leak both inside and outside of your lift cylinder. If you notice fluid on parts of your forklift or on the ground then the lift cylinder may be leaking.

Tilt Cylinder: If your tilt cylinder is leaking oil, then the lower fluid level could damage your hydraulics and your mast may begin to move uncontrollably.

Auxiliary Lines and Hydraulic Hoses: If any of your lines are damaged or bent, they may begin to leak. In addition, debris particles could enter into the system and contaminate the hydraulic oil, thus damaging the pump.

Carefully check the parts of your forklift’s hydraulic system for leaks - Image Source: Created by Tynt22 using Adobe Photoshop. [CC BY-SA]

Hydraulic Filters: If your hydraulic filter is blocked and the flow of oil is restricted, it will result in extra wear and tear on your system's internal workings.

Loose Nut: Your leak may simply be the result of a loose nut. Tightening the nut may correct the problem. However, you need to be careful not to over tighten.

If you over tighten, you may ruin the fitting integrity of the part, which can also cause a leak. Make sure you use the right amount of torque on the nut. If you are unsure, then it is best to have a professional tighten it for you.

If you need to replace one of the fittings, make sure you replace it with the same type of fitting. Even if you have to wait for the correct part, it is worth it.

Replacing a fitting with one that is even slightly different could be very dangerous. If you are not sure what part to use, contact a professional parts department. Don't take chances.

Step 4. Check your Hydraulic Oil

About 80% of forklift hydraulic lift failures are due to the use of hydraulic fluid that has become dirty or contaminated. Water, dirt, and the wear of metals can cause your oil to become contaminated. This can lead to hydraulic leakages and failures.

Forklift leaking hydraulic oil? Check your fluid to make sure it’s not contaminated

Forklift Leaking Hydraulic Oil - Things to Avoid

Never Touch Hydraulic Fluid

Hydraulic fluid can get as hot as 300 degrees Fahrenheit or even hotter. This can cause serious burns on your skin. If you do get burned, you will need immediate medical attention.

Don't Let Your Hydraulic Oil Near Open Flames

Hydraulic oil is highly flammable. You should never have a lit cigarette, lighter, illumination, welding or cutting torches anywhere near your fluid.

Even a pinhole leak can produce a mist-like vapour that is highly flammable and will easily ignite near an open flame.

Never let hydraulic oil come in contact with an open flame

Other Safety Hazards of Your Forklift Leaking Hydraulic Oil

Damage to Other Parts

If your forklift is still able to lift to its full height, it doesn't mean that you have enough oil. Most forklifts carry an additional 3-5 gallons of oil that are used to cool other components in your lift truck.

If your forklift if leaking oil, then there may not be sufficient oil for cooling these components.

Your forklift may seem to be working fine, however the high heats generated may be ruining other expensive parts such as a pump because there isn't enough oil left to keep it properly cooled.

Pedestrian Hazard

Oil that has dipped out onto your warehouse floor could cause another employee or pedestrian to slip and fall and injure themselves. If the injury is serious enough it could result in a costly compensation claim.

Fire Hazard

While moving around the warehouse, forklifts pick up debris such as dust, dirt, paper, and shrink wrap. These objects could get covered with dripping oil and a spark could easily ignite them and set your forklift on fire putting your operator, other employees and your product in danger.

Is Your Forklift Leaking Hydraulic Oil? Wayco Can Fix It

Is your forklift leaking hydraulic oil? Don’t ignore it. Bring it to ForkliftHub: Our professional service technicians can fix or replace any part that is damaged or leaking.

If you want to prevent leaks, we can help you set up a regular maintenance schedule that will ensure that your forklifts are in top working condition at all times. Contact us today to set up an service appointment.

”Wayco takes care of all our forklift repairs and they provide excellent customer service and very competitive pricing. We have used them for over a decade and I would highly recommend them to anyone.”

- OntarioIndustrial
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Need Another Forklift? Contact ForkliftHub

Whether you are in the market for a new or used forklift, talk to the professionals at ForkliftHub. ForkliftHub offers the best warranties in the business for both new and used forklifts so you can purchase with confidence! Contact us today!

Forklift Won't Start - What Do You Do?

Click on the links below to take you to more information on each troubleshooting step.

For Electric Forklifts:

Step 1: Find out When Your Lift Truck Was Last charged.
Step 2: Find out if There Were any Power Outages or Electrical Surges
Step 3: Check to See if Your Headlights Are Still Working

For Internal Combustion Forklifts

Step 1: Check to See if Your Fuel Is Still Good
Step 2: Check Your Other Fluid Levels
Step 3: Check for Fuel Leakages
Step 4: Check Your Battery

Forklift won’t start? Try these troubleshooting tips

Common Reasons Why Your Forklift Won't Start

Your Forklift Is not Getting Its Fuel Source

Both electric and internal combustion forklifts require fuel in order to start. If they are not getting fuel, then they won't start.

Electric Forklifts

Electric forklifts get their fuel from their battery. You can take the following steps to make sure your electric forklift is getting its fuel from its battery.

Step 1: Find out When Your Lift Truck Was Last Charged.

If your electric forklift won't start, it may simply be because its battery needs to be charged. Find out when it was last charged and if it was properly connected to the charger. If it was not recently charged or properly connected, it will need to be re-charged.

Watch the steps for properly charging a forklift battery

Step 2: Find out if There Were any Power Outages or Electrical Surges

If there was a power outage or an electrical surge during your battery charging time, then it may not have been properly charged and will need to be re-charged.

Step 3: Check to See if Your Headlights Are Still Working

Turn on your headlights to see if they still work. If they don't turn on at all, there are a few possible reasons why including:

• A blown main power fuse

• Corroded battery connections

• Loose or broken ground connections

If your lights turn on, then try blowing the horn. If the lights dim, then your battery may be dead or you may have a bad connection. Check to see if it is charged and check that all of the connections are secure.

Learn how to take voltage readings on a forklift battery

You can check to see if your battery is fully charged using a VOM (volts-ohm-meter). If your battery is fully charged then the VOM should read about 13.2 volts. If you notice that the voltage drops at the battery terminals, then the battery is most likely your problem.

Re-charge your battery fully and then test it again with the VOM. If your battery doesn't take a full 13.2-volt charge, then it may need to be replaced.

If your battery is good, then your problem might be a malfunctioning fuse or plug that needs to be replaced. A professional can help you quickly find the problem and get you up and running again.

Internal Combustion Forklift

If your forklift has an internal combustion engine, then you should check that it is properly getting its diesel or gas.

Step 1: Check to See if Your Fuel Is Still Good

Find out if the fuel has been sitting in your forklift's tank for an extended period of time. It may need to have a completely new tank of fuel.

Diesel can go bad in as little as 30 days especially if it comes in contact with water. Keeping your tank full will cut down on condensation forming inside of your tank and damaging your fuel.

Step 2: Check Your Other Fluid Levels

If your forklift won’t start, check your fluid levels, especially your oil

Check all of your other fluid levels to see that they are topped up.

In some cases, your forklift won't start because it may be designed to stop the fuel valve from opening if there isn't sufficient oil in the engine.

This is a safety feature that prevents you from operating your forklift without enough oil and thus damaging your engine.

Step 3: Check for Fuel Leakages

See if the fuel smells stronger than it usually does. If this is the case, then you may have a fuel leak somewhere that is preventing your forklift from starting.

Step 4: Check Your Battery

Internal combustion forklifts also have batteries, not for fuel but to run other components of your forklift. Follow step 3 under the electric forklifts above to make sure that your problem isn't with your battery.

Proper forklift battery maintenance will help it last longer -Image Source: NationalLiftTruck

Other Possible Reasons Why Your Forklift Won't Start

1. Your Safety Features Are On: Some forklifts are equipped with an emergency power-off switch. Check to see that this switch hasn't been accidentally flipped as it could be the reason why your forklift won't start.

2. Your Engine Is Too Cold: If your forklift has been exposed to extremely cold temperatures for a long period of time, then it may not start. If possible, move your forklift to a warmer area. Let it warm up for a while and then try starting it again.

3. You Don't Have Enough Weight on Your Seat: Another safety feature that many forklifts have is that they won't start unless there is a certain amount of weight on the seat.

This is a feature that ensures that there is an operator seated in the forklift before it can be started.

Try adjusting your weight and make sure that you are firmly seated before starting your forklift engine.

When Should You Call a Professional

There are many other reasons why your forklift won't start. If you have tried all of the above steps then it is time to contact a professional.

A forklift is a complex piece of machinery and other than the basic maintenance and troubleshooting, its service and repairs should be left to trained technicians.

Wayco - For the Best Service, Parts, and Warranties in the Forklift Industry

If your forklift won’t start, contact the professionals at Wayco. Our fully equipped service and parts departments are always available to repair all popular makes of industrial forklift trucks 24 hours a day, 365 days a year!

Whether you are in the market for a new or used forklift, talk to the professionals at Wayco. Wayco offers the best warranties in the business for both new and used forklifts so you can purchase with confidence!

Why the Komatsu Forklift Warranty Is the Best Among Forklift Manufacturers

Today we are going to explain the incredible Komatsu Forklift warranty.

We have over 40 years experience in the material handling industry and we would love to share our expertise on forklift equipment with you.

In this post, we give you a full breakdown of Komatsu's forklift warranties and why they are the best among forklift manufacturers. So, let's get going.

Komatsu Forklift Warranty

Komatsu offers the best warranty on the market

In 2017, Komatsu introduced its incredible K-CAP+ warranty. As we break it down and compare it to other forklift manufacturers' warranties, you'll see why it's clearly the strongest and longest warranty available.

Komatsu has a well-deserved reputation for building one of the best forklifts on the market, and now they are backing this up by offering one of the best warranties in the business too.

Komatsu Customer Advantage Plan Plus - K-CAP+

The Komatsu Customer Advantage Plan Plus, known as K-CAP+ is their newest and most exciting warranty. It applies to all of their BX50 Forklift Models. the BX50 series is at the very heart of the Komatsu forklift line-up and includes:

• Electric Forklifts with 3,000 lb to 6,000 lb capacities

• Cushion Tire Forklifts with 3,000 lb to 6,000 lb capacities

• Pneumatic Tire Forklift with 3,000 lb to 35,000 lb capacities

The BX50’s superior performance can increase productivity, minimize operator fatigue, reduce operating costs, and improve the working environment.

Komatsu’s K-CAP+ warranty applies to their BX50 forklift models

Komatsu Forklift Warranty: Details of K-CAP+

The Komatsu Customer Advantage Plan PLUS forklift warranty gives you:

24 Months / Unlimited Hours Standard Warranty Coverage*

Two years of unlimited hours of standard coverage cannot be beaten by any of the other top forklift manufacturers.

Although most of the top manufacturers offer 2 years of standard coverage, they all put a cap on the number of hours with most of them covering up to 4,000 hours.

Komatsu covers you for an unlimited number of hours, making it the longest warranty in the market.

*Please refer to the Customer Advantage Plan PLUS Warranty Certificate for further details.

The K=CAP+ forklift warranty is the strongest and longest in the industry

60 Months / 8,000 Hours Power Train Protection Warranty*

The power train consists of the components of your forklift that give power to the driving wheels, including the engine, transmission, drive shafts, etc.

With your Komatsu forklift warranty, your power train is covered for 5 years/8,000 hours. Most of the other top manufacturers give a 2 or 3 year warranty on the drive train with a maximum of 6,000 hours.

*Please refer to the Customer Advantage Plan PLUS Warranty Certificate for further details.

60 Months / 10,000 Hours on Wet Disc Brake Systems

Wet disc brakes are a better and more powerful braking system than regular brakes and are perfect for heavy breaking application.

Wet brakes run in oil that keeps them cool. The Komatsu forklift warranty covers your wet disc brakes for 5 years/10,000 hours.

Oil is used to cool down wet disc brakes - learn how they work

KCAP+ Can Be Transferred to a Second Owner

This is a great feature of the Komatsu forklift warranty. If you are selling your pre-owned forklift and it still has warranty left on it, it can be transferred to the new owner. What a great selling feature that can be!

Your Komatsu forklift warranty can be transferred to a second owner

Komatsu Customer Advantage Plan Warranty - KCAP Plan

All other Komatsu forklifts, except the FR Reach Trucks, are covered under their Komatsu Customer Advantage Plan Warranty also known as the KCAP plan. It features the following:

• 24 months / 3,000 Hours Standard Warranty Coverage

• 60 months / 6,000 Hours Drive Train Coverage

• 60 months / 10,000 Hours on Wet Disc Brake systems

This is a great warranty as well!

Why Having a Good Forklift Warranty Is Important

Probably the number one reason why having a good warranty is important is the peace of mind that it gives you when purchasing a new forklift.

You know what you're getting into if you ever need to fix your forklift and how long it should work without any major issues. But there are other good reasons to make sure you get a good warranty, including:

• Help with Your Decision: If you are trying to decide between two identical forklifts that are priced the same, the one that offers the better warranty will probably be the one that you should choose.

• Trust: Warranties help build trust between you and your forklift dealer. You are probably also more likely to purchase again from a forklift company that offers a great warranty.

• Protection: Both you and your dealer know exactly what is covered on your forklift and for how long as it is in writing. Neither party can claim something different than what is in the warranty.

Wayco: Proud Dealer of Komatsu Forklifts

Wayco is your authorized Komatsu forklift dealer in Kitchener. We are proud to be able to offer you the amazing Komatsu forklift warranty on your forklift purchase. Contact Wayco today for the best forklifts and best forklift warranties in the business!

“I have used Wayco twice, and both times I experienced excellent customer service. They had the right forklift for my needs at a reasonable price. I will be using their services in the future and recommend you do as well.”

- Gabe Gartner
Read More Reviews

Source: Press Release - Komatsu Forklift Announces New Warranty Plan for The Highest Retained Value Award Winning BX50 Series

Forklift Warranty Comparison By Brand: Komatsu vs Starke vs Toyota vs Jungheinrich vs Mitsubishi vs Clark

Today we are going to do a forklift warranty comparison.

We have over 40 years experience in the material handling industry and we would love to share our expertise on forklift equipment with you.

In this post, we give you a forklift warranty comparison between Komatsu, Toyota, Kion, Jungheinrich, Mitsubishi, Yale, Hyster, and Clark. So, let's get started.

Do a forklift warranty comparison before you buy

Forklift Warranty Comparison

If you are in the market for a new forklift, take a look at the different warranty options available from the major forklift manufacturers.

This can help you make your final decision. Click on the link below to take you to the brand you are interested in or read through each one:

• Komatsu

• Stärke

• Toyota

• Jungheinrich

• Mitsubishi

• Clark

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Komatsu

Komatsu has the longest and strongest warranty in the forklift industry.

K-CAP+ (Komatsu Customer Advantage Plan PLUS): This warranty applies to all BX50 models including 3,000 to 6,500 lb capacity electric, 3,000 to 6,500 capacity cushion tire, 3,000 to 35,000 lb pneumatic tire forklifts:

• 2 years / Unlimited Hours Standard Warranty Coverage

• 5 years / 8,000 Hours Drive Train Coverage

• 5 years / 10,000 Hours on Wet Disc Brake systems

K-CAP (Komatsu Customer Advantage Plan): This warranty applies to all other Forklift models except FR Reach Trucks:

• 2 years / 3,000 Hours Standard Warranty Coverage

• 5 years / 6,000 Hours Drive Train Coverage

• 5 years / 10,000 Hours on Wet Disc Brake systems

When you do a forklift warranty comparison, you’ll find that Komatsu has longest and strongest in the industry

---

Stärke

Stärke also has some very competitive warranties on their forklifts.

Stärke Professional internal combustion forklifts come with a solid:

• 3 year / 4500 hour limited powertrain warranty

• 2 year / 3000 hour carriage to counterweight warranty

• You have the option to upgrade to a full 3-year / 4500 hour carriage to counterweight limited warranty.

Stärke EcoMaxx internal combustion engine forklifts come with a:

• 2 year / 4000 hour limited powertrain warranty

• 1 year / 2000 hour carriage to counterweight warranty

Stärke Energy electric forklifts come with a:

• 2 year / 4000 hour limited powertrain warranty

• 1 year / 2000 hour carriage to counterweight warranty

Forklift warranty comparison: Stärke also has solid warranties

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Toyota

Toyota is a well-known brand and their warranties are quite competitive.

Basic Lift Truck Warranty ITA Class 1, 4, 5 & 6 trucks:

• 1 year or 2,000 hours, whichever occurs first on all factory installed options, with the exception of tires and batteries on battery powered forklifts.

• Tires and batteries are covered under a separate vendor warranty program.

Powertrain Warranty ITA Class 1, 4 & 5 forklifts:

• 3 years or 6,000 hours, whichever occurs first for coverage on engines or electric drive motors, transmission, differential or drive axle.

Basic and Powertrain Lift Truck Warranty ITA Class 2:

• Basic Coverage: 1 year or 2,000 hours

• Powertrain Coverage: 3 years or 6,000 hour, whichever occurs first.

Basic and Powertrain Lift Truck Warranty ITA Class 3:

• Basic Coverage: 1 year or 2,000 hours, whichever occurs first.

• (Class 3 exception: floor runner and tugger models (used for pulling loads instead of lifting) have a Basic Coverage of 1 year or 2,000 hours and Powertrain coverage of 2 years or 4,000 hours, whichever occurs first.)

Toyota forklifts are built to last

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Jungheinrich

Jungheinrich is a German material handling company that offers a decent standard and powertrain warranty.

• Standard Warranty: 1 year up to 2,000 hour parts and labour

• Powertrain Warranty: 2 years up to 4,000 hours

• Optional Extended Warranty: 5 years up to 10,000 carriage to counterweight

• Optional powertrain warranty upon request

---

Mitsubishi

Mitsubishi also offers a basic standard warranty, but if you decide to go with their extended warranty you can be covered for 5 years and 10,000 hours.

• Standard Warranty: 1 year up to 2,000 hour parts and labor

• Extended Powertrain Warranty: 2 year / 4,000 hour

• Optional Extended Warranty: 5 year up to 10,000 hours carriage to counterweight

• Optional extended warranty available upon request

---

Clark

Clark also offers a standard warranty for 5 years and it covers 8,000 hours.

Standard Warranty: ITA Class I, II, IV and V Forklifts

• 1 year and 2000 hours on the basic truck

• 3 years and 6000 hours on major components

Extended warranty is available:

• 5 year and 8000 hours “Carriage to Counterweight” warranty

• *Please note certain applications are precluded from this program

A good forklift warranty can give you peace of mind

---

Forklift Warranty Comparison: Why Warranties Are so Important

There are many good reasons to check out the warranty on your forklift before you decide on your purchase. Here's why:

1. You Get Peace of Mind: You know what you're getting into if you ever need to fix your forklift and how long it should work without any major issues

2. Both You and Your Dealer Are Protected: Both you and your dealer know exactly what is covered and for how long as it is in writing. Neither party can claim something different than what is in the warranty

3. You Get Added Value to Help You Choose: If you are trying to decide between two identical forklifts that are priced the same, the one that offers the better warranty will give you better value.

4. You Will Probably Buy from the Company Again: Warranties help build trust between you and your forklift dealer and one that offers a great warranty is probably going to get your repeat business.

Forklift Hub for the Best New and Used Warranties in the Industry

Whether you are in the market for a new or used forklift, talk to the professionals at Forklift Hub.

Forklift Hub offers the best warranties in the business for both new and used forklifts so you can purchase with confidence!

Our expert sales team can find the perfect model for your needs with an incredible warranty to match.

If you are looking for reliable and affordable maintenance and repairs for your forklift, Forklift Hub has an incredible service department that is there for you 24/7 to make sure that you are always up and running. Contact us today!

Simple Guide to Forklift Battery Maintenance

In this post, we'll outline the basic steps to forklift battery maintenance.

We have over 40 years in the material handling industry, and we would love to share our expertise and experience with you.

This comprehensive guide will outline what you need to do and when to keep your forklift battery in great shape so that it lasts as long as possible. So, let's get going.

Forklift Battery Maintenance

Proper forklift battery maintenance will help it last longer -Image Source: NationalLiftTruck

Proper forklift battery maintenance will not only prolong the life of your battery, thus saving you on replacement costs, but it will also ensure the safety of your workers.

As part of your forklift batter maintenance plan, you should regularly:

• Perform equalization charges

• Water your battery cells

• Wash your battery case

By setting up a regular forklift battery maintenance schedule at set intervals, you can possibly extend the life of your lead acid battery as long as possible; even past the warranty dates.

Step 1: Perform Equalization Charges

As your battery gets used, the cells can lose their capacity to fully hold a charge. For example, one of your cells in your battery may be fully charged while another one is only able to hold half of a charge. If this happens, then your battery becomes less efficient.

An equalization charge will help prolong the life of your forklift battery - Image Source: NationalLiftTruck

Performing an equalization charge can fix this problem. A regular forklift battery recharge cycle lasts about 8 hours. When you do an equalization charge, you continue charging your battery for an extra 3 hours or more at a lower stream of power.

This additional lower charging should make all your cells hold a full charge once again. Because this type of charging can take longer, you will also need to let your battery cool down longer.

It is a good idea to perform equalization charges on the weekend or when production is slower so that you can fit in the extra charging and cooling time necessary.

Frequency: Once a week depending on how often it is used

Step 2: Water Your Battery Cells

You need to make sure that you maintain the correct water level inside your battery. Your water level should come to about a half an inch below the battery cap opening.

The electrolyte level needs to be kept between the "high watering level" and the separator protectors marked on your battery.

Pour water carefully into the filler wells
Image Source: National Institute of Standards and Technology [Public domain]

Make sure that you don't overfill your battery. If you notice moisture on the tops of your batteries, then you will know that it has been overfilled.

An important part of proper forklift battery maintenance is watering your battery

You should only add water to your battery after you have performed a charge cycle. The type of water that you add is very important; it should only be distilled and deionized water. Make sure you check your owner's manual for the specifications.

Frequency: Weekly or bi-monthly depending on how often it is used

Step 3: Wash Your Battery Case

Keeping your battery case clean will help to prolong its life. If battery acid residue builds up on your battery, you could have a couple of problems.

First, It can make a conductive circuit between the lead posts and its steel case, causing a low-level discharge. This will make your battery burn through its charge cycles and wear out faster.

Clean your battery case of any residue to prevent corrosion -Image Source: NationalLiftTruck

Second, it can corrode the terminals and damage them. This damage could cause electrical problems with your forklift itself and it can lessen your battery capacity.

To clean your battery case, you should spot clean the tops using an acid-neutralizing de-greaser. Make sure the vent caps are sealed tightly before you begin. If your cleaning solution seeps into the electrolyte (battery acid), then your battery will be ruined.

Frequency: Every month depending on how often it is used

In addition, you should thoroughly wash your entire battery to help control acid and corrosion.

Frequency: Every 3 to 6 months depending on how often it is used

Additional Forklift Battery Maintenance Tips

Forklift batteries contain a dangerous corrosive material called sulfuric acid that can cause severe burns. Because of this, your staff should always wear protective gear when handling and charging them.

Keep flames and metal away from battery tops. For this reason, you should remove any metal jewellery when you are handling a forklift battery.

Regularly inspect your battery to make sure that there are no defects or malfunctions. If you suspect anything, have your forklift repair service check it out for you.

Provide proper battery care training for all your staff members who will be working around forklift batteries.

For Proper Forklift Battery Maintenance, Contact Forklift Hub.

If you are looking for assistance in caring for your forklift batteries, Wayco offers a comprehensive battery care program.

We will provide monthly, quarterly, semi-annual or yearly inspection of your equipment, batteries, and chargers, making sure they are maintained correctly and on a routine basis.

Contact Forklift Hub today to schedule your service.

Best Forklift Warranties in the Business

Whether you are in the market for a new or used forklift, talk to the professionals at Wayco. Wayco offers the best warranties in the business for both new and used forklifts so you can purchase with confidence!

Heavy Forklift Trucks: What You Need To Know

Today we are going to explain what a heavy forklift is.

We have over 40 years experience in the material handling industry and we would love to share our expertise with you.

In this post, we will describe what a heavy forklift is, how they are used, and what to look for when purchasing one. So, let's get going.

What Is a Heavy Forklift?

A heavy forklift can also be called an industrial forklift or a large capacity forklift. This type of lift truck is used to lift, move, and place very heavy loads. They are usually much larger than electric warehouse forklifts.

Heavy forklifts are also called industrial or large capacity forklifts - Source: Komatsu

They can be 10 ft or more in length and almost always have an internal combustion engine to give them more power. They are often used for industrial and construction applications.

A heavy forklift functions similarly to a warehouse forklift. However, it can lift its loads much higher off the ground than a regular warehouse forklift, and it is capable of lifting much heavier loads.

Lifting capacity

Lifting capacity refers to the amount of weight that a forklift can safely carry. If a forklift carries more than its maximum lifting capacity then it can become unstable.

If you need to move heavy loads, choose an industrial forklift

Industrial forklifts are able to handle incredible weights from 22,000 lbs to 30,000 lbs and higher depending on the model. This makes them great for heavy duty lifting jobs.

Types of Industries that Use Heavy Forklifts

You don't need a heavy forklift for your average warehouse application. They are, however, perfect for industries that have very heavy products and rough terrain.

Warehouses: Even though most warehouses do not require the use of an industrial heavy forklift, if your facility handles extremely heavy products, then an industrial forklift may be a good choice for you.

Construction Sites: You will often see a heavy forklift on a construction site. That's because they are capable of lifting and moving the heavy building materials required, such as concrete and metals. It is also well suited to the rough terrain found on building sites.

Heavy forklifts are perfect for construction site lifting

Railways: Another industry that may use a heavy forklift is the railway. Railways often transport heavy cargo as well as shipping containers, so an industrial forklift is needed to be able to move, lift, load, and unload this type of heavy cargo.

Ports: Like railways, shipping ports and dry docks use heavy forklifts to load and unload their cargo and shipping containers as well.

Farms: Often, an industrial forklift is used on a farm to lift bales of hay. Hay may not be as heavy as the other materials we've mentioned. However, an industrial forklift is needed to lift and place them higher than a regular forklift would be able to.

What to Look for When Purchasing a Heavy Forklift

Maximum Load Capacity:

There are a wide range of load capacities when it comes to forklifts. You should choose a forklift that is able to handle the weights that you are going to be lifting.

It is a good idea to get a forklift that is slightly more powerful than you actually need. This is because if your lift truck is constantly lifting at its maximum weight capacity, it will use a lot of energy and it will be harder on the machine.

For example, if most of the loads that you require moving are around 8,000 lbs, then you should choose a forklift with a maximum capacity of more than 8,000 lbs.

Maximum Lift Height:

Forklift attachments will make your machine more versatile

Different forklift models have different load lifting heights. Figure out how high you need your loads lifted before choosing your forklift. Measure your worksite and get a forklift that can reach that high.

Forklift Attachments:

You can purchase forklift attachments for your heavy forklift that will increase its capabilities and flexibility.

For example, you can add a forklift boom, which will allow your forklift to lift from above instead of from below. Clamps let you move oddly shaped items safely, and fork extensions allow you to lift larger loads.

Working Environment:

If you need your heavy forklift to operate outdoors on rough or uneven ground, then choose a forklift that can handle these types of surfaces. A rough terrain forklift will be equipped with pneumatic tires that are better than cushion tires for these types of surfaces.

If you are using it on a construction site with sharp debris that could damage your tires, you might also want to get solid as opposed to air filled tires so that they are more puncture-resistant.

Handling:

Looking for a heavy forklift? Contact Wayco

Consider the places where you will need your forklift to go. If it will be operating in narrow spaces or tight corners, make sure that the model you choose has the maneuverability and is the right size to fit in these spots.

Looking for a Quality Pre-Owned Heavy Forklift? Trust Wayco

If you need additional, heavy forklift equipment, why not consider buying used? Pre-owned heavy forklifts require a much smaller investment to purchase than new, so they make sense if you just need them for a temporary increase in volume.

If you are looking for a high quality, well-priced pre-owned forklift, trust Wayco. Wayco makes it possible to purchase pre-owned heavy forklifts and other forklift equipment with confidence. How do we do that?

We thoroughly check every used vehicle

Wayco takes the worry out of purchasing used equipment. Before we sell any pre-owned vehicle, we thoroughly check each one to make sure that it's in top working order.

We certify every used vehicle

We then certify all of our used inventory, so you can be confident that you are purchasing a used forklift that you can rely on to be in great condition!

We offer incredible warranties

At Wayco, we want to make sure that you are completely satisfied with your used forklift purchase.

That's why in addition to inspecting and certifying all of our pre-owned vehicles, we also offer incredible warranties to further assure you that you are purchasing a forklift you can trust.

Looking for the best deal on quality used forklift equipment? Contact Wayco today!

Better Value than New

Buying used can be a wise investment. Just like a brand new car, the moment you drive your new forklift off the lot, it loses value. Quality used forklifts depreciate at a much slower rate so they are often the better choice.

Immediate Delivery

Used forklift equipment can usually be delivered immediately, but if you order new equipment, you often have to wait 4-12 weeks before you get it, depending on the model and the manufacturer. So if you need your equipment immediately, used is the way to go.

“I have used Wayco twice, and both times I experienced excellent customer service. They had the right forklift for my needs at a reasonable price. I will be using their services in the future and recommend you do as well.”

- Gabe Gartner

Read more reviews

Forklift Truck Cambridge - Find The One You Need

Looking for the best forklift truck Cambridge has to offer? Look no further than Wayco. Wayco not only sells the highest quality new and used forklift trucks, but we also have fully stocked parts, a service center, and we offer intensive forklift training.

Click on the links below to learn more and contact us for all your forklift truck Cambridge needs.

New Forklifts Cambridge
Used Forklifts Cambridge
Forklift Rentals Cambridge

Forklift Parts Cambridge
Forklift Service Cambridge
Forklift Training Cambridge

Sales

Parts/Service

Training

Forklifts Cambridge - Get What You Need at Wayco

Wayco is conveniently located in nearby Kitchener, so you can get the best forklift truck Cambridge has to offer without going out of your way!

Hours: Monday - Friday: 7:30a.m.–4:30p.m.
Saturday - Sunday: Closed

Phone: (519) 748-5440

New Forklifts Cambridge

Best Quality Forklifts:

At Wayco, we sell only the best quality new forklifts Cambridge has to offer from the top manufacturers like Hangcha, Komatsu, and Bishamon. No matter what your need or budget, we can find the right forklift equipment for you.

Wayco offers the widest selection of new forklifts Cambridge has to suit every need

Knowledgeable Staff:

Our knowledgeable staff knows everything there is to know about forklifts, and they can help you pick out the best model, features, and options for your particular application all at a price to suit your budget.

Forklifts for sale Cambridge: Check out some of Hangcha’s cushion forklifts in action

Accept Trade-ins:

We'll even accept your old equipment as a trade-in to save you even more money.

Financing Available:

Looking to finance your purchase? We can finance both your new and used purchases at reasonable rates. Contact us to find out more about our financing options.

"I have used Wayco twice, and both times I experienced excellent customer service. They had the right forklift for my needs at a reasonable price. I will be using their services in the future and recommend you do as well."

- Gabe Gartner

Read more Google reviews

Wayco can provide you with the new forklift equipment you need

Used Forklifts Cambridge

Peace of Mind:

Wayco takes the worry out of buying a pre-owned forklift. We offer incredible warranties so you can be sure that your forklift will last.

In addition, we inspect and certify all of our used forklift equipment to make sure you are getting a truck that you can rely on. Also, just like all of our new forklift trucks, we offer financing for your used forklift purchases.

Purchase the best used forklifts cambridge has to offer with peace of mind from Wayco

Why Buy Used?

Better Value than New:

Buying used can be a wise investment. Just like a brand new car, the moment you drive your new forklift off the lot, it loses value. Quality used forklifts depreciate at a much slower rate, so they are often the better choice.

Immediate Delivery:

Used forklift equipment can usually be delivered immediately. However, if you order new equipment, you often have to wait 4-12 weeks before you get it, depending on the model and the manufacturer. So if you need your equipment immediately, used is the way to go.

"We purchased a used fork lift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience."

- Don's Trailer Service

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Forklift Rentals Cambridge

Rent a Forklift When You Need Extra Equipment:

Do you need more forklift equipment for certain times of the year, but don’t want to invest in a piece of equipment that might sit idle for the rest of the time? Why not consider renting instead of buying.

Enjoy Competitive Rates:

Wayco can rent you the equipment that you need, when you need it, at competitive rates - and you don't have to worry about the maintenance.

Forklift Rentals Cambridge: Rent when you need some temporary extra equipment

We Look after the Maintenance:

We look after the maintenance for you on all of our rental forklifts and equipment. Whatever your need, Wayco has the right options for your rental including:

• Short and long term rentals

• Daily, weekly, and monthly contracts

• A rent-to-own program

• Wide range of forklift truck sizes and weight capacities to choose from

• Indoor and outdoor equipment

We’ll Deliver Your Rental to You:

We will even bring your rental right to your location if you’d like. We also offer reduced rental rates while your own equipment is being serviced by us.

Wayco will deliver your rentals right to you

"I rented forklift from Wayco they are very nice and customer service Angela Clayton Helped me a lot to save money thanks Angela I will refer all my friends to this place."

- Keflet Shekedin

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Forklift Parts Cambridge

Parts for All Makes & Models:

If you are looking for quality forklift parts, contact Wayco. Our parts department is fully stocked with parts for all forklift brands, makes, and models.

We Tailor Our Inventory to Your Needs:

Let us know what type of equipment you have and we'll even tailor our inventory to match your needs.

Our parts department is fully stocked with parts for all makes & models

Parts You Need at Low Prices:

Our highly trained and knowledgeable parts staff can help you find the exact parts that you need at low prices. If you need an item fast, let us know. We can usually provide fast shipping within Canada for most parts.

Hassle-free Warranties:

We also have amazing, hassle-free warranties including 30 day to two-year warranties and a comprehensive repair/exchange program for engine transmissions and other parts.

Get the best Forklift parts Cambridge has to offer and at the best price

"Wayco takes care of all our forklift repairs and they provide excellent customer service and very competitive pricing. We have used them for over a decade and I would highly recommend them to anyone."

- OntarioIndustrial

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Forklift Service Cambridge

Open 24/7/365:

If you have forklift equipment that needs servicing, contact Wayco. Wayco's service department is conveniently open for you whenever you need us: 24 hours a day, 365 days a year.

Highly Trained Technicians:

All of our technicians are highly trained and fully capable of performing any type of maintenance services and inspections that you require on any make or model of forklift you have.

Our service department will make sure you are up and running again in no time

We’ll Keep Track of Your Maintenance Schedule:

We’ll even keep track of and schedule your regular repairs and maintenance so you don’t have to worry.

At Wayco, we know that keeping your forklift in top condition through a regular maintenance program will ensure that it is always ready when you need it.

Save on Repair Costs:

Regular maintenance will actually save you in repair costs over the long haul. That’s why we’ll help to make sure that your servicing is up-to-date.

"Good, clean and prompt service!"

- Esther Strubin

Read more Google reviews

Forklift Truck Cambridge: Training

Intense Training to Keep You Safe:

Proper forklift training is necessary for the safety of your operators and for the staff that work in the vicinity of the lifting equipment.

Wayco's intense training courses will thoroughly prepare your new operators as well as give a refresher to experienced drivers in the best practices for using a forklift.

Get the finest Forklift training Cambridge has to offer to keep you safe

Get Both In-Class and Practical Training:

Our forklift training programs include both in-class and practical training to ensure that your drivers will be fully capable and equipped to operate the particular class of vehicle they will be working on with the greatest skill and care.

Choose to Get Trained at Our Facility or Yours:

We can do your training in our facility or we can come and do it at yours, whichever you prefer. Our forklift training courses include:

• New Operator

• Refresher Course

• Pedestrian Awareness

• Lockout/Tagout

• Propane Cylinder Exchange

• Battery Care Program

We also offer other safety courses like:

• Fall Arrest

• WHMIS

• Aerial/Platforms

Contact Wayco today to book your next training session.

"Exceptional quality and service. Left the training class with more than I expected. Looking forward to being a repeat customer."

- Kevin Brown

Read more Google reviews

Forklift Truck Kitchener - An Introduction

Where can you find the best forklift truck Kitchener has to offer? At Wayco. Wayco not only sells new and used forklift trucks, but we also have a fully stocked parts and service center - and we offer intensive forklift training. Contact us today for all your forklift truck Kitchener needs.

Sales

Parts/Service

Training

Forklift Truck Kitchener - Get What You Need at Wayco

Forklift Truck Kitchener: Sales and Rentals

New Forklift Trucks

Whatever your need, Wayco has the forklift truck for you. We sell only the best quality forklifts from the top manufacturers Komatsu, Stärke, and Bishamon.

Our knowledgeable staff can help you pick out the best model, features, and options for your particular application and at a price to suit your budget.

We purchase surplus equipment and we'll even accept your old equipment as a trade-in to save you even more.

Looking to finance your purchase? We can finance both your new and used purchases at reasonable rates.

Wayco can provide you with the new forklift equipment you need

Used Forklift Trucks

Don't worry about buying a pre-owned forklift. Wayco's got you covered - literally. We offer incredible warranties to take the worry out of purchasing used.

In addition, we inspect and certify all of our used forklift equipment to make sure you are getting a truck that you can rely on. And just like all of our new forklift trucks, we also offer financing for your used forklift purchases.

Whether you are purchasing new or used, Wayco has the best forklift warranties in the business!

Wayco will deliver your rentals right to you

Rentals

Do you just need some forklift equipment on a temporary basis? Why not consider renting instead of buying. Wayco can rent you the equipment that you need, when you need it at competitive rates.

As well, you don't have to worry about the maintenance. We look after the maintenance for you on all of our rental forklifts and equipment. Whatever your need, Wayco has the right options for your rental including:

• Short and long term rentals

• Daily, weekly, and monthly contracts

• A rent-to-own program

• Wide range of forklift truck sizes and weight capacities to choose from

• Indoor and outdoor equipment

We will even bring your rental right to your location if you like. And we also offer reduced rental rates while your own equipment is being serviced by us.

Forklift Truck Kitchener: Parts and Service

Parts:

Whenever you need forklift parts, contact Wayco. Our fully stocked parts department has parts for all forklift brands, makes and models. We'll even tailor our inventory to your needs.

Our highly trained and knowledgeable parts staff can help you find the exact parts that you need at low prices.

We offer amazing, hassle free warranties including 30 day to 2 year warranties and comprehensive repair/exchange program for engine transmissions and other parts.

If you need a part fast, let us know. We offer same day shipping within Canada for most items.

Wayco has a fully stocked parts department with same day shipping in Canada

Service:

Wayco's fully equipped service department is open for you whenever you need us: 24 hours a day, 365 days a year.

Our highly qualified technicians are fully capable of performing any type of maintenance services and inspections that you require on any make or model of forklift you have.

Keeping your forklift fleet in top condition through a regular maintenance program will ensure that it is always ready when you need it and it will actually save you in repair costs over the long haul.

Forklift Truck Kitchener: Training

Forklifts are very powerful and incredibly useful tools, however, you need proper training in order to operate one safely.

Wayco's intense training courses will thoroughly prepare your operators in the best practices for using a forklift.

Our forklift training programs include both in-class and practical training to ensure that your drivers will be fully capable and equipped to operate their vehicles with the greatest skill and care.

We can do your training in our facility or we can come and do it at yours, whichever you prefer. Our forklift training courses include:

• New Operator

• Refresher Course

• Pedestrian Awareness

• Lockout/Tagout

• Propane Cylinder Exchange

• Battery Care Program

We also offer other safety courses like:

• Fall Arrest

• WHMIS

• Aerial/Platforms

Contact Wayco toady to book your next training session.

"We purchased a used fork lift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience."

- Don's Trailer Service
Read more testimonials here

A Complete List of Rough Terrain Forklift Manufacturers

The following is a complete list of rough terrain forklift manufacturers.

We have over 40 years in the material handling industry and we would love to share our expertise and experience with you.

This comprehensive list will not only let you know which companies are rough terrain forklift manufacturers, but will also let you know what kinds of features and products each offers. So, let's get going.

Rough Terrain Forklift Manufacturers

CASE

Image source: CASE

CASE rough terrain forklifts feature fast lifting speeds and roading speeds of up to 38.6 km/h. They come with lifting capacities of up to 8,000 lbs. and the great ability to keep your loads level.

They also have a wide variety of ergonomic features to keep your operators comfortable.

Caterpillar

Image Source: CAT Forklifts

CAT's new Tier 4 Final diesel forklifts are specially designed with the environment in mind so you can have reduced emissions levels and you can enjoy a 21.6% increase in fuel efficiency.

The operator compartments are spacious and comfortable with great features such as fingertip controls and informative displays.

JCB

JCB has a wide range of reliable, comfortable, and versatile rough terrain forklifts, including a light capability model that is specially designed for working in confined spaces.

This smaller model has a maximum lift capacity of more than 5,000 lbs and it can even wade and forge through water.

Komatsu

Komatsu is a world leading rough terrain forklift manufacturer that is known for its high engineering specifications.

Komatsu forklifts are renowned for their ergonomic comfort, enhanced visibility, and noise and vibration control. Their rough terrain FH-2 Tier 4 Final Diesel forklift comes in 8,000, 9,000, 10,000, and 11,000 lb lifting capacities.

Manitou

Image source: Manitou

Manitou's MH 25 is a great rough terrain forklift that is both compact and powerful. It has 4-wheel drive and gives you ample ground clearance for moving over extremely uneven surfaces.

The driver cab is open on both sides for easy access and its low bottom step makes it very easy you to climb in and out.

Stärke Forklift

Image source: Stärke

Stärke is another one of the great rough terrain forklift manufacturers. Their rough terrain forklifts have elevated chassis that gives you 12" or more of ground clearance, as opposed to regular forklifts with average ground clearances of about 4".

This means they can easily handle uneven surfaces without getting stuck. They also have greater traction with their large, off-road tires with deep grooves and articulating axles plus optimized power and output through their 4WD transmissions.

Toyota

Image Source: Toyota

The largest Toyota IC Pneumatic forklifts have lift capacities of up to 17,500 lbs. They can easily operate on gravel, dirt, and asphalt and are very popular on construction sites, lumber yards, brick and stone distribution centres, etc.

They are an incredibly durable and efficient rough terrain forklift that is suited for the toughest of conditions.

New or Used - Which Is the Right Choice for Your Business

The decision to buy new or used equipment will depend on your particular need and financial situation. There are times when purchasing a previously owned forklift makes more sense than buying brand new.

Used May Offer You Better Value than New:

Buying used can often be a very wise decision. Just like a brand new car, the moment you drive your new forklift off the lot, it loses value. Quality used forklifts depreciate at a much slower rate so they are often the better choice.

You Require a Smaller Investment

If you need extra forklift equipment, why not consider buying used? Pre-owned forklifts require a much smaller investment to purchase than new, so they make sense if you just need them for a temporary increase in volume.

You Can Get Your Used Forklift Faster:

Used forklift equipment can usually be delivered immediately, but if you order new equipment, you often have to wait 4-12 weeks before you get it, depending on the model and the manufacturer. So if you need your equipment immediately, used is the way to go.

You Can Trust Forklift Hub for the Best Quality Pre-Owned Forklifts

If you are looking for a high quality, great priced pre-owned forklift, trust Forklift Hub

Forklift Hub makes it possible to purchase pre-owned rough terrain forklifts and other forklift equipment with confidence. How do we do that?

We thoroughly check every used forklift

Forklift Hub takes the worry out of purchasing used equipment. Before we sell any pre-owned vehicle, we thoroughly check each one to make sure that it's in top working order.

We certify every used forklift

We then certify all of our used inventory, so you can be confident that you are purchasing a used forklift that you can rely on to be in great condition!

We offer incredible warranties

At Wayco we want to make sure that you are completely satisfied with your used forklift purchase. That's why in addition to inspecting and certifying all of our pre-owned vehicles we also offer incredible warranties to further assure you that you are purchasing a forklift you can trust.

We offer financing

Did you know that Forklift Hub also offers financing for both their new and used forklifts. Looking for the best deal on quality used forklift equipment? Forklift Hub today!

Rough Terrain Forklift - What You Need to Know

Today we are going to explain what a rough terrain forklift is.

We have over 40 years in the material handling industry and we would love to share our expertise and experience with you.

This comprehensive guide will outline the different types of rough terrain forklift trucks and how they are used. So, let's get started.

A rough terrain forklift can be used on rough and uneven surfaces.

What Is a Rough Terrain Forklift?

Forklifts are categorized into 7 different classes. Class VII refers to all rough terrain forklift trucks.

A rough terrain forklift truck is one that is designed to operate on rough, natural terrain, unpaved surfaces, and disturbed or dug-up surfaces such as those found on construction sites.

They are also often used for military applications. However, this does not mean that a rough terrain forklift can be operated safely over any type of difficult surface.

Make sure that you consult your owner’s manual to see if your forklift is capable of operating on the type of terrain at your workplace.

Types of Rough Terrain Forklifts

Vertical Mast: The vertical mast forklift has, as its name suggests, a vertical mast that will lift your load up and down vertically.

Variable Reach: This type of rough terrain forklift has a telescoping boom that allows it to reach out in front of your forklift, giving you more flexibility with the exact placement of your load. The larger models are able to reach up to 12m vertically, and 7m or more in front of your machine. They also have lifting capacities of up to 4,540kg.

Truck/Trailer Mounted: This final type of rough terrain forklift is transported to your job site, mounted to the back of a truck/trailer.

Once it is unloaded, it is used to move and unload heavy items from the truck/trailer at the job site. However, not all truck/trailer mounted forklifts are designed for use on rough terrain.

Vertical mast forklifts raise and lower their loads vertically.

Features of a Rough Terrain Forklift

Pneumatic Tires: Rough terrain forklifts are equipped with large, pneumatic tires that help them safely navigate over uneven and very rough surfaces.

Often, these types of tires will be filled with foam instead of air to make them more durable and puncture-resistant around sharp objects like nails or glass found around construction sites.

Learn more about the difference between forklift tires in our post "Forklift Tires: Cushion, Solid Pneumatic and Air Pneumatic."

Internal Combustion Engine: A rough terrain forklift will usually be powered by an internal combustion engine that runs on either gas, diesel, or propane.

Low Profile: Many rough terrain forklifts are designed with a very low profile so they can pass through openings in structures as low as 2m in order to go inside buildings.

Various Steering: You can get rough terrain forklifts with various steering configurations, such as two-wheel and four-wheel steering. There is even a four-wheel crab steering option that lets you turn all wheels in the same direction.

Rough terrain forklifts usually have an internal combustion engine.

Attachments for Your Rough Terrain Forklift

A wide variety of attachments have been developed to improve the functionality of a rough terrain forklift.

Winches, Booms and Rotating Fork Carriages: Winches, booms and rotating fork carriages are designed to enable your forklift to place its load more accurately.

Articulating Booms: Articulating booms have two separate extendible arms that will allow you to lift your load up and over obstacles or structures in order to place it on an interior roof slope or in the middle of an upper floor.

The following video will demonstrate how a forklift boom attachment works.

A forklift boom can be attached to the front of your forklift to help you place objects more accurately.

Top Rough Terrain Forklift Manufacturers

There are many rough terrain forklift manufacturers. Here are a couple of the top ones.

Komatsu: FH-2 Tier 4 Final Diesel forklift

Komatsu is a world-leading forklift manufacturer. They build strong and durable rough terrain forklifts that are capable of operating on the toughest of surfaces. Their FH-2 series is specially designed to handle the rigours of any construction site.

Stärke: XV1 20-35 Range of Professional Series Forklifts

Stärke's XVI 20-35 professional series forklifts range from 4,000 to 7,700 lbs in capacity. They are suited to a wide variety of work environments without sacrificing operator comfort or performance.

Looking for a Quality Pre-Owned Rough Terrain Forklift? Trust Forklift Hub.

If you need extra forklift equipment, why not consider buying used? Pre-owned forklifts require a much smaller investment to purchase than new, so they make sense if you just need them for a temporary increase in volume.

If you are looking for a high quality, great priced pre-owned forklift, trust Forklift Hub. We make it possible to purchase pre-owned rough terrain forklifts and other forklift equipment with confidence.

How do we do that?

We thoroughly check every used vehicle

Wayco takes the worry out of purchasing used equipment. Before we sell any pre-owned vehicle, we thoroughly check each one to make sure that it's in top working order.

We certify every used vehicle

We then certify all of our used inventory, so you can be confident that you are purchasing a used forklift that you can rely on to be in great condition!

We offer incredible warranties

At Forklift Hub, we want to make sure that you are completely satisfied with your used forklift purchase.

That's why in addition to inspecting and certifying all of our pre-owned vehicles, we also offer incredible warranties to further assure you that you are purchasing a forklift you can trust.

Better Value than New:

Buying used can be a wise investment. Just like a brand new car, the moment you drive your new forklift off the lot, it loses value. Quality used forklifts depreciate at a much slower, rate so they are often the better choice.

Immediate Delivery:

Used forklift equipment can usually be delivered immediately, but if you order new equipment, you often have to wait 4-12 weeks before you get it, depending on the model and the manufacturer.

So, if you need your equipment immediately, used is the way to go.

Looking for the best deal on quality used forklift equipment? Contact Forklift Hub today!

Best Forklift of 2019

Today we're going to explore why Komatsu was the best forklift of 2019.

We have over 40 years in the forklift industry and we would love to share our expertise and experience with you.

In this post, we'll take a closer look at what makes Komatsu the best forklift of 2019 and we'll also look at some of the runners' up. So, let's jump on in.

komatsu was the best forklift of 2019

Best Forklift of 2019

There are so many different types of forklifts on the market made by many different manufacturers. You may find it difficult to the choose the best forklift. We'll help make your decision easier by showing you the best forklift manufacturers in the business today.

We have chosen the top companies who provide the highest quality and highest performing models. Plus, we’ll showcase a wide range of price points and models to so you can find one that meets your specific needs.

Keep in mind that all of these companies are also leaders in innovation. This means that you are going to get a vehicle that is state-of-the-art with all of the great ergonomic and efficiency features that you want in a forklift.

Forklift operators love using Komatsu forklifts

What Makes Komatsu the Best Forklift of 2019?

Out of all the forklift makers on the market, we think that Komatsu offers the best forklift and here's why:

Highly rated by customers: Komatsu gets consistent high ratings from customers. This is a huge factor in determining the best forklift. After all it is you, the customer, who will know firsthand how well the forklift operates and functions on a day to day basis.

Long History of Experience: Komatsu has been in business for almost 100 years. You can only stay in business that long if you have superior products and exceptional customer service.

Highly Durable and Reliable Products: The name Komatsu has become "synonymous with durability and reliability" in the forklift industry. That is because they have always strive to produce material handling vehicles that are state-of-the-art, durable, and well made.

Komatsu has a wide variety of products

Wide Variety of Products: Komatsu's extensive line of forklifts include specially designed models to navigate narrow spaces, environmentally friendly electric models, highly rugged and durable pneumatic diesel options and much more.

Low Cost of Operation: Komatsu forklifts are designed to be highly efficient so they can give you the the low-cost operation you need.

The following video shows just one of Komatsu's highly durable and reliable forklifts: the Komatsu FH-2 Series.

Komatsu’s FH-2 Series is perfect for construction applications

Honourable Mentions: Runners Up for Best Forklift

Stärke

Stärke is a close runner-up to Komatsu for best forklift of 2019 and for good reason.

Customers also Like Stärke Forklifts: Customers are happy with the craftsmanship of Stärke forklifts, as well as the large selection that they offer.

"The Stärke line is well-crafted and offers a large selection of equipment. With a rapidly growing dealer network they are making a strong name for themselves."

- Mike Poeltl

Wide Selection of Products: Stärke has a great selection of products to suit whatever material handling need you have.

Whether you need electric forklifts for indoor applications, pneumatic forklifts for rough terrain and outdoor use, or stackers, reach trucks, order pickers or walkie rider pallets for smaller spaces, Stärke has a great choice of models and weight capacities.

The following video will give you a great overview of the Stärke equipment lineup.

Stärke has an extensive equipment line-up

4. Mitsubishi

Mitsubishi is better known for its cars as it is relatively new in the forklift industry. However, they have used their expertise in manufacturing quality vehicles to help them make one of the best forklifts available.

Environmentally Friendly: One of Mitsubishi's greatest strengths is its ability to produce highly energy-efficient and eco-conscious forklift equipment.

Innovation: Mitsubishi is also known for its innovation as evidenced by its FD70 Heavy Duty model. This is the first of its kind that will allow you to lift more than 10,000 pounds.

Customer Satisfaction: According to customers Mitsubishi forklifts have great handling and are comfortable to operate. The following video is a customer review of the Mitsubishi forklifts that they use in their company, Steere Enterprises.

Mitsubishi forklifts are easy to operate

Clark Forklifts

Clark Forklifts celebrated 100 years in the material handling business in 2017 and they have built more than one million forklifts. Here are some of the reasons why they too make our list for the best forklifts.

Consistently Meet Customer and Regulatory Requirements: Clark was the first forklift manufacturer in the world to be certified with ISO 9001. This is the international standard for a quality management system.

It is used by organizations to show their "ability to consistently provide products and services to meet customer and regulatory requirements and to demonstrate continuous improvement."

Broad Product Line: Clark features a broad product line with five distinctive major lines of forklifts, including electric, pneumatic, cushion, narrow-aisle, and walkie pallet stackers.

Committed to Safety: Clark forklifts are designed with your safety in mind. The following video shows a number of their safety features.

Clark forklifts have great safety features

You Can Trust Wayco for the Best Forklift on the Market

Whether you are looking for a new or used forklift, you can trust Wayco to sell you the best! We sell the best new forklifts including Komatsu and Stärke, as well as the best used forklifts from the top manufacturers.

We fully inspect and certify every used forklift before we sell it to you and we offer incredible warranties, so you can be sure you are getting a high quality vehicle. We'll accept your old model as a trade in - and we also offer financing.

We are a full service forklift dealership. In addition to new and used forklift sales, we also offer:

• Highly trained technicians to service all of your lift trucks

• Service on all makes and models

• Forklift preventative maintenance programs to ensure your trucks are running as efficiently as possible and are compliant with current safety regulations

• A full line of forklift parts for any make or model and safety equipment

• Forklift and employee safety training

Contact us for all your forklift needs.

"Wayco takes care of all our forklift repairs and they provide excellent customer service and very competitive pricing. We have used them for over a decade and I would highly recommend them to anyone.”

- OntarioIndustrial

Read more testimonials here

How To Find The Best Used Forklift Truck Dealer Kitchener

Address: 30 Adam Ferrie Pl, Kitchener, ON N2E 2K6

Hours: Mon to Fri 7:30am to 4:30pm

Phone: (519) 748-5440

Today we're going to help you find the best used forklift truck dealer Kitchener has to offer.

We have over 40 years in the forklift industry and we would love to share our expertise and experience with you.

In this post, we'll take a close look at how you can find the best used forklift truck dealer in Kitchener and the specifics of what to look for. So, let's get started.

Used Forklift Truck Dealer Kitchener: Find the Best

1. Do Online Research and Assess Google Reviews

You can start your search for the best used forklift truck dealer Kitchener has to offer without even leaving your office. Simply go online and take a look at Google reviews for used forklift dealers in Kitchener.

Reading through these reviews will give you a pretty good idea about the customer service and quality of used vehicles that each company has to offer.

If a company has a lot of bad reviews, you probably don't want to use them. However, if their reviews are mostly positive, you can keep them on your list.

Find out what customers are saying online about the used forklift truck dealer Kitchener

2. Seek Out Recommendations from Trusted Industry Colleagues

Contact any local industry colleagues that you trust and ask them for their recommendations of the best used forklift truck dealers that they have used in the past.

It's good to get the opinions of someone you know and can rely on to give you an honest report about the service and quality of equipment that they have purchased.

They will probably also be even more willing to let you know about any bad experiences they have had with used forklift truck dealers in the past.

According to a survey found on Marketingcharts.com, 95% of consumers who had a bad experience said they told someone about it, while only 87% of consumers who had a good experience told someone about it.

Contact trusted colleagues to get their recommendations

3. Set Up a Meeting with Prospective Dealers to Discuss Options

Once you have a short list of potential used forklift dealerships, set up a face-to-face meeting with each one to discuss the different options that they offer.

Meeting in person will give you a better sense of whether this is a company you want to do business with. Write down any questions you may have so that you remember to ask them all during this meeting.

4. Find Out if They Offer Financing

During your face-to-face meeting, ask whether or not they offer financing. Top used forklift dealers will not only let you finance the purchase of new equipment, but will also have this option for their pre-owned line. A used forklift purchase is still a sizeable investment, so being able to finance it is a huge advantage!

Choose a dealership that offers financing and inspects their used vehicles

5. Find out if They Inspect and Certify Their Used Vehicles

One of the big worries when purchasing a used vehicle is whether or not you are getting a "lemon." If the dealership inspects and certifies their used vehicles, you can be more confident that you are getting a quality forklift.

6. Ask About Warranties

Not all used forklift truck dealers will offer warranties. If they do, though, it will give you even more peace of mind that you are buying a quality product.

Find out what their warranty covers and how long it lasts. A really good warranty will cover the larger, more costly repairs.

7. Take a Look at Their Selection of Vehicles

Have a look at their selection of vehicles. See if they have the type of used lifting device that you require, and if they have the lifting capacity to also meet your needs.

See if they have a forklift that meets your requirements

8. Assess Follow-up Service and Maintenance options

When choosing the best used forklift dealer Kitchener has to offer, take a look at what they offer in terms of follow-up services and maintenance.

It's a good idea to select a dealership that will not only sell you a used vehicle but will be there when it does need servicing.

In addition, used forklifts, like new forklifts, also need regular preventative maintenance to keep them running in top condition. This also makes sure they are up-to-date with current safety regulations.

Find out if the dealership offers this kind of service and if they follow all Ministry of Labour and the Occupational Health and Safety Act regulations.

Choose a dealership that also offers follow-up services

Wayco: The Best Used Forklift Truck Dealer in Kitchener

If you are looking for the best used forklift truck dealer Kitchener has to offer, contact Wayco. We fully inspect and certify every used forklift before we sell it to you and we offer incredible warranties, so you can be sure you are getting a high quality vehicle. We'll accept your old model as a trade in and we also offer financing.

We are also a full service forklift dealership. In addition to new and used forklift sales, we also provide:

• Highly trained technicians to service all of your lift trucks

• Service on all makes and models

• Forklift preventative maintenance programs to ensure your trucks are running as efficiently as possible and are compliant with current safety regulations

• A full line of forklift parts for any make or model and safety equipment

• Forklift and employee safety training

You can trust Wayco for all of your forklift related needs. Contact us today to set up an appointment.

"Our company shopped around for the most competitively priced lift equipment repairs and rental services in the KW region and found Waco Multi Lift Inc. Their repair rates were lower than the other companies out there and the service is prompt and professional for our in house lift trucks…[Read more]”

- CanadianBakeInn

Read more testimonials here

Warehouse Safety Tips: What To Look Out For

In this post, we are going to provide you with some great warehouse safety tips.

We have over 40 years in the material handling industry, and we would love to share our expertise and experience with you.

This definitive guide will go through some helpful strategies for keeping all your employees safe in your warehouse. So, let's get going.

Learn some helpful warehouse safety tips

Warehouse Safety Tips

1. Make Sure Your Equipment Is Regularly Maintained

Keeping your forklifts and other material handling equipment regularly maintained will go a long way to making sure that your workers are safe.

During regular maintenance, possible safety hazards can be detected and fixed before they cause an accident or injury.

For example, if your forklifts are serviced regularly, loose hoses will be tightened or replaced and flat tires can be repaired or replaced. Left unchecked, these seemingly small issues can result in an accident that could have been easily prevented.

Keep your forklifts well maintained

2. Keep Your Warehouse Clean

One of the best warehouse safety tips is to clean up messes as they happen. Even the smallest amount of debris, like a bit of plastic wrap, scrap pieces of wood, or some spilled chemicals on the floor, can cause an accident.

According to the Ontario Ministry of Labour, slips, trips and falls account for "almost 20 per cent of all lost-time injury claims."

Common hazards that cause workers to trip and fall include slippery surfaces, spills of wet or dry substances, and debris or items stored in pedestrian walkways.

When unpacking products, dispose of all packing materials immediately. As soon as spills happen, it's best to get them cleaned up so that they don't cause an accident.

You will especially want to make sure that any chemicals or hazardous wastes spills are cleaned up safely, properly, and immediately.

Also, it is best practice to have each shift of workers take a look around before they begin their shift to make sure there are not hazards lying around that could be a potential danger.

Keep your warehouse floor clear of debris as well as other obstacles

3. Provide Your Workers with Personal Protective Equipment

Another good preventative warehouse safety tip is to make sure all of your employees are provided with and use personal protective equipment.

Depending on the conditions in your warehouse and what job your workers are doing, you should encourage them to wear items such as:

• Safety goggles

• Hard hats

• Noise reducing head gear

• Gloves

• Protective footwear

• Safety Vests

The use of personal protective equipment is a great form of hazard avoidance and will help to keep your employees safe.

Personal protective equipment can help keep your workers safe

4. Make Sure Your Forklifts Are Carrying the Proper Amounts

According to OSHA, "there are roughly 85 forklift fatalities and 34,900 serious injuries each year with 42 percent of the forklift fatalities from the operator's being crushed by a tipping vehicle."

One of the main reasons why a forklift will tip over is because it is trying to carry a load that is too heavy for it.

Make sure that your operators are fully aware of the maximum load capacity of the forklift they are using.

This information will be found in your user manual or operating guide. Different types of forklifts have different load capacities, so make sure you know the right capacity for the truck that you are using.

Make sure you don’t carry more than your forklift can handle

5. Provide Proper Training for Your Operators

Every forklift operator needs to be trained on the particular forklift that they are using. If you hire an operator who has experience on different types of forklifts from what your company uses, that driver will need training on your forklifts.

Make sure that the training you give them has both a theory and a practical component so that they can have hands-on training before they start to work.

Choose a well-established training facility with a good reputation to make sure that your workers receive the best safety training possible.

One of the best warehouse safety tips is to provide your forklift operators with the proper training

6. Treat Your Warehouse Like Busy Streets

Warehouses have a lot of traffic, with both pedestrians and vehicles, just like busy city streets. However, in your warehouse, both pedestrians and vehicles are using the same aisles for movement - they aren't separated.

In addition, almost every corner is blind, and nearly impossible to see around. Because of this, your warehouse is even more dangerous than a busy street. It is important that all of your employees understand this and are aware of the potential dangers.

Both pedestrians and forklift operators need to be aware of each other's presence and movement. Make sure to look both ways and be alert when crossing or going around corners.

Installing precautions such as forklift safety lights to warn everyone of a forklift's movements is one of the best warehouse safety tips and can help keep every one safe.

Forklift safety lights can greatly increase warehouse safety

7. Avoid Lifting Heavy Objects

Discourage your workers from lifting heavy objects on their own. Provide them with the proper tools to help them, such as lifting tables and other ergonomic material handling equipment.

Provide workers with ergonomic equipment to assist in lifting heavy objects

8. Stack Your Shelves Wisely

It is a good practice to stack heavier objects on lower shelving and lighter object on higher shelving.

Also, make sure that you know the weight restrictions of your storage racks so that you don't overload them and cause them to collapse or tip over.

Discourage workers from leaning against or sitting on stacked material.

Know the weight restrictions of your shelving

9. Make Your Staff and Visitors Aware of Emergency Exits and Supplies

Make sure all of your employees and anyone visiting your warehouse knows exactly where all emergency exits are. You can do this by clearly marking all your emergency exits as well as safety routes from any location in the facility.

Point these out to your staff so they are familiar with them. You can also make sure that everyone knows where your first-aid kits and supplies are kept. You should ensure that these supplies are fully stocked at all times.

Clearly mark your emergency exits

Wayco Cares about Your Workers' Safety

Wayco cares about worker safety. We can help you make your forklift equipment as safe as possible by performing regular maintenance for you.

Looking for professional safety training for all of your employees? Wayco provides a full range of forklift and other worker safety training programs. We can come to your facility or do the training at ours; whichever you prefer.

We also have a large supply of quality forklift safety lights and equipment that we can install for you to keep you and your employees safe.

Contact us today to set up a regular maintenance schedule, sign up for safety training, and to get your safety equipment installed.

Looking for Quality Used Forklifts? Contact Wayco

Need additional forklift equipment? A quality used vehicle can give you the most bang for your buck!

At Wayco, we carefully inspect all our pre-owned equipment to ensure that you are getting an excellent and reliable vehicle.

We offer incredible warranties as well as financing for used forklifts. Contact our sales staff today and find out how affordable pre-owned forklifts can be.

"We purchased a used fork lift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience."

- Don's Trailer Service
Read more testimonials here

Blue Forklift Safety Lights vs Red Forklift Safety Lights

Blue Forklift Safety Lights vs Red Forklift Safety Lights: Today, we are going to look at the difference between blue and red forklift safety lights.

We have over 40 years in the material handling industry and we would love to share our expertise and experience with you.

We'll tell you the meaning of blue and red forklift safety lights and why they are both a vital part in reducing forklift accidents. So, let's get going.

Blue Forklift Safety Lights vs Red Forklift Safety Lights: Learn the difference - Image Source: Wiese

Blue Forklift Safety Lights vs Red Forklift Safety Lights

Blue and red forklift safety lights are both used as an effective warning system.

They both let pedestrians and other forklift drivers know the direction and speed of your forklift’s approach as they shine a bright light on the floor in front of, behind, and along the sides of your forklift.

Read on to find out how each type of light is specifically used.

Blue Forklift Safety Lights Indicate Forward and Backward Motion

Blue forklift safety lights are attached to the rear and/or the front end of your forklifts. They shine an intense, bright blue light on the floor in front of or behind your forklift, depending on where they are mounted.

Depending on the angle and intensity of the beam, the light can shine 10 to 20 feet from your forklift. The light moves along the floor with your forklift, indicating the path that it is taking as well as the speed that it is going.

A forklift blue safety shines an intense blue light on the floor in front of or behind your forklift - Images Source: Ideal Warehouse

Blue Safety Lights Ensure Greater Safety When Backing up

When you are going backwards on your forklift, it is especially difficult for you as an operator to see if there is anyone or anything behind you.

A blue safety light attached to the rear of your vehicle will warn the person or other vehicle of your presence when your view is restricted.

Blue safety lights help you when you are backing up - Image Source: Wiese

Blue Safety Lights Ensure Safety When You Are Moving Large Loads

When you are carrying a large load on your forklift, it is also very difficult to see what is in front of you. A blue safety light installed on the front of your vehicle will warn anyone in front of you that you are coming so they can get out of the way.

Red Forklift Safety Lights Indicate a Safe Side Distance from Your Forklift

Red forklift safety lights form a safe distance line along the side of your forklift

Red forklift safety lights are attached to the sides of your vehicle. They shine an intense, bright red line of light about 2 to 5 feet along either side of your forklift. This distance can be adjusted by angling the light.

This red line, also known as the halo zone, forms a boundary along the sides of your forklift that indicates a safe distance to remain back from your forklift. This red line should not be crossed by pedestrians or other forklifts in order to keep safe.

Red Forklift Safety Lights Protect Pedestrians from Rear End Swing

Forklifts steer from the rear axle and they pivot on their front wheels. As a result, their rear end acts as a counterweight and will swing wide when the forklift turns.

If an operator doesn't understand or have a good control of their forklift, the rear end of their forklift could swing around and hit a pedestrians or other object.

The red safety light shows a pedestrian how far to remain away from a forklift to avoid being hit by a rear end swing.

Red forklift safety lights can protect you from rear end swing - Image Source: Wiese

Why Are Forklift Safety Lights so Important

The OSHA (Occupational Safety and Health Administration) estimates that there are an average of 101 deaths due to forklift accidents and another 97,570 forklift related injuries each year. Those numbers are staggering!

In addition, the number one cause of death in these accidents is a pedestrian being hit by a moving forklift. These accidents can be greatly reduced with the implementation of forklift safety lights.

Forklift accidents can be prevented with the use of safety lights

Blue and Red Safety Lights Help to Warn Pedestrians

Workers can become so accustomed to the sounds of the forklifts and other noises around them that they no longer listen to the warning signs that they might be in danger.

Pedestrians or workers may also be wearing noise protecting head gear and are, therefore, not even able to hear the sound of an approaching forklift.

In addition, your workers may be looking down at information on their clip board or down at their cell phone.

Safety lights can warn pedestrians of approaching forklifts - Image Source: Wiese

A bright blue or red light shining and moving on the floor of their path will quickly catch their attention and warn them of impending danger, giving them time to stop or change direction to avoid being hit and injured.

The use of blue and red safety lights have proven to be one of the most effective warning devices to pedestrians that a forklift is approaching.

Blue and Red Safety Lights Help to Warn Other Forklifts

By installing blue and red safety lights on your forklifts, you will not only be keeping pedestrians in your facility safer, but you will also cut down on the number of collisions between your material handling equipment.

Blue and Red forklift safety lights are also easily seen by other forklift operators. Their colourful beams of light make a protective perimeter on your warehouse floor, clearly outlining the movement of your equipment. Other operators will have a very clear boundary that they should never cross.

Let Forklift Hub Help You Ensure Your Workers' Safety

Forklift Hub is concerned with worker safety. We can help you make your material handling equipment as safe as possible by installing both blue and red safety lights on your forklifts.

We have a large supply of quality forklift safety lights and equipment to keep you and your employees safe. Contact us today to get yours installed.

Keep Your Forklifts in Working Condition with Regular Maintenance from Forklift Hub

If you are looking for top quality forklift maintenance and service on all makes and models, contact Wayco. Our fully equipped service and parts department is open 24 hours a day, 365 days a year.

Our qualified technicians are capable of properly performing maintenance services and inspections of all types.

Our knowledgeable staff can keep your equipment in top working condition, which means lower repair costs and higher machine efficiency. Contact Forklift Hub today for all of your forklift maintenance and repair needs.

Looking for Quality Used Forklifts? Contact Forkllift Hub

Need additional forklift equipment? A quality used vehicle can give you the most bang for your buck!

At Forklift Hub, we carefully and inspect all our pre-owned equipment to ensure that you are getting an excellent and reliable vehicle.

We offer incredible warranties as well as financing for used forklift purchases. Contact our sales staff today and find out how affordable pre-owned forklifts can be.

Forklift Tires: Cushion, Solid Pneumatic, Air Pneumatic - Any Difference?

Today, we are going to talk about the different types of forklift tires and help you choose the right one for your application.

We have over 40 years of experience in the material handling industry and we would love to share our expertise and experience with you.

This comprehensive guide will explain the difference between cushion, solid pneumatic, and air pneumatic forklift tires. So, let's get going.

You need the right tire for the right application

Forklift Tires

Not all forklift tires are created the same and not every tire is right for every application.

Cushion Forklift Tires

Cushion forklift tires have exceptional maneuverability

Construction:

Cushion forklift tires are made from solid rubber. They are attached directly on the wheel of your forklift. They are smooth and do not have the deep treads found on pneumatic tires.

Advantages:

Because cushion forklift tires sit lower to the ground, they will give you a smaller turning radius. This means that they have exceptional maneuverability.

Best for:

Cushion forklift tires are best for indoor applications. This type of tire is designed to work best on even surfaces such as warehouse flooring.

They have a difficult time traveling over the uneven surfaces found outside, such as dirt and gravel.

A cushion tire will give you better traction on a dry surface, but they do not work well in moist environments.

You can use cushion tires for light outdoor use on asphalt surfaces. Because cushion tires have a lower clearance than pneumatic, they are unable to maneuver over rough surfaces.

Solid Pneumatic Forklift Tires

Solid tires are puncture resistant and work well on construction sites

Construction:

As their name suggests, solid pneumatic tires are made of solid rubber. They are similar to cushion tires, however they do not give you as comfortable a ride over paved surfaces as cushion tires do.

Take a look at how solid tires are made

Advantages:

Solid pneumatic forklift tires are incredibly durable and are almost indestructible. They cannot be punctured by nails, screws, etc.

They are worth the extra investment because they are going to last you an extremely long time. They are the most commonly used forklift tire on the market today.

Best for:

Solid pneumatic tires can be used in both indoor and outdoor applications. They are the best choice for areas with a lot of debris such as lumber yards, scrap yards and construction sites.

Air Pneumatic Forklift Tires

Pneumatic tires are much larger than cushion tires

Construction:

Air pneumatic forklift tires are very similar to car and truck tires. They are made of a very strong, long-lasting rubber, but they are filled with air. They are the same size as solid pneumatic tires.

Advantages:

Air pneumatic tires have a very deep tread so that they can grip really well on uneven surfaces.

Best for:

These tires work well on rough, outdoor terrain, such as unpaved surfaces. They can be punctured though. It's best not to use air pneumatic forklift tires in lumber yards or construction sites where there are lots of things such as nails that can damage your tires.

Air pneumatic tires are better for outdoor applications where there are no sharp objects

Other Forklift Tire Options

Foam Filling

You may be able to fill your air pneumatic tires with foam instead of air. The foam will better protect your tires from punctures in environments where sharp objects are present.

Once your tires have been filled with foam, they usually take two to three days to cure. They can often be used with your existing wheels as well. You should follow the manufacturer's instructions and have them filled by a professional local dealer.

This video will let you see how a tire can be filled with foam

Combination Solid and Air Pneumatic Tires

You can use a combination of solid and air filled pneumatic tires on your forklift. However, you need to make sure that you either have solid tires on the front and air-filled on the back, or air-filled on the front and solid on the back. You cannot mix one of each type of tire on the same axle.

Fiberglass Forklift Tires

When fiberglass is integrated into your rubber tires, it helps your tires have a higher resistance to heat. Heat can damage your rubber tires over time.

When you use your forklift for a long period of time, friction causes heat to build up in the rubber. The addition of fiberglass means that your tires will last longer.

Polyurethane Forklift Tires

Although rubber is the most popular choice for forklift tires, you can also get them made from polyurethane.

A polyurethane tire is chemical-resistant, so they are a good choice if you are working around chemicals that could spill on the floor.

Polyurethane tires can also hold their integrity better than rubber tires when used to move heavy loads over short distances.

Static-Resistant Tires

If you work in a facility with combustive or explosive materials, then you may want to purchase static-resistant tires that prevent static discharge.

This is a great choice to reduce or avoid the possibility of static electricity, especially working around materials that produce fumes or are flammable.

Cold-Prepped

When warehouse surfaces get cold, they can easily build up ice, making traction difficult for your forklift. Cold-prepped tires are covered with a "walnut" surface that gives them extra traction in these conditions.

Need Forklift Tires? Contact Wayco

If you need new forklift tires, contact the professionals at Wayco. We can help you choose the right tires for your needs. You can also trust Wayco for all of your forklift repairs. You can rely on Wayco for:

Trustworthy Service: ForkliftHub has been a trustworthy forklift repair service provider in Kitchener-Waterloo for over 40 years.

Find out why our customers have come to rely on us to give them quality forklift repairs at the most competitive prices in the industry.

You can even contact us for an estimate on your repair ahead of time!

Fast Response Time: Wayco also has an incredibly fast response time, so you won't have to wait to get your lift trucks back in operation.

We can usually have our service tech at your location within 2 to 3 hours, and we also guarantee the same day.

Reliable Ongoing Maintenance: Wayco will help you make sure that your forklifts are well maintained. We can track and pre-schedule all maintenance work for you so that your equipment is properly serviced in a timely manner.

This will help you avoid expensive downtime, and you won't have to remember to schedule or book your service work. We'll do it for you.

Any Make or Model: ForkliftHub offers top-quality service on all forklift makes and models. If you are looking for top-quality forklift maintenance and service, contact ForkliftHub.

Our fully equipped service and parts department is open 24 hours a day, 365 days a year. Our qualified technicians are capable of properly performing maintenance services and inspections of all types.

Our knowledgeable staff can keep your equipment in top working condition, which means lower repair costs and higher machine efficiency. Contact ForkliftHub today for all of your forklift maintenance and repair needs.

How to Increase Manufacturing Quality and Quality Consistency in Your Plant

In this post, we are going to show you how you can increase manufacturing quality in your plant.

We have over 40 years of experience in the material handling industry, and we would love to share our expertise and experience with you.

This definitive guide will outline 5 ways to increase manufacturing quality and quality consistency including working as a team and implementing planned shutdowns. So, let's get going!

Your entire team working together can increase
manufacturing quality

5 Ways to Increase Manufacturing Quality in Your Plant: Definitive Guide for Plant Managers

1. Work as a Team not as Individuals

An important way to increase manufacturing quality is to recognize that the quality of your products will not be improved by individuals; it will take the effort of your whole team to make a real, lasting difference.

When you involve employees from every area of your manufacturing process, you will get a wider variety of perspectives and ideas on ways to improve on quality and efficiency.

When everyone from each department is involved in the process, they are more likely to implement the improvements decided upon.

Develop Strong Communication:

In addition to involving different departments in the improvements, it's also vital that you develop a strong communication system between departments to make sure that your workflow is steady and that all departments are working together as a team.

Some effective ways that you can strengthen communication and the sense that everyone is on the same team is by having:

• Team building exercises

• Company socials

• Acknowledging excellent work performance

Team building exercises can help improve communication among your employees

Keep Morale High:

All of the above will help to build the morale of your workforce. When the morale is high in your plant, your employees are more likely to want to work as a team, do their best, and see their fellow employees succeed.

Examine Process History:

A good way to start increasing quality is to take a close look at why each step in the manufacturing process is done the way that it is.

Try to discover the reasoning behind each process and its history to learn why it was originally put in place. This information can help you to avoid problems that were encountered in the past.

By combining process history with the perspectives of your entire team, you can begin to make solid improvements.

Discover what your customers want in a quality product

2. Find Out What Your Customers Consider High Quality

Try to determine what your customer would consider a higher or better quality product. Simply making your product out of more expensive materials or adding extra features may not actually raise its value in the eyes of the consumer.

A product that is "better" from your personal perspective is not going to sell better if it's not "better from your customer's perspective. It's important to find out what your customers consider important with regards to quality and try to find a way to do it at a minimal cost.

It is helpful to have someone from your sales or marketing department determine what your customers want as they are probably the most in touch with your consumers.

It’s better to fix a defect in your product before it reaches the consumer

3. Get Your Staff to “Buy In” to the Cost of Quality

It is much more cost-effective to fix the source of a manufacturing defect before your product is actually created than it is to fix the defect once the item has reached the consumer. This is because it is very expensive to:

• Do warranty repairs

• Replace defective products with new ones and

• Restore the damage done to your company's reputation

It is much more cost-effective to fix the problem before the product is ever sold. Therefore, a great way to increase manufacturing quality is to get your staff to buy into this fact.

If your staff has this perspective, they will be more likely to look out for the root cause of possible problems, more likely to troubleshoot and prevent defects before they reach the public.

Planned shutdowns will give you a chance to review your processes and service your equipment

4. Incorporate Planned Shutdown Periods for Maintenance and Reviews

If your goal is to increase manufacturing quality, then having planned shutdown periods is a must.

During these periods, you will be better able to thoroughly review your current processes and perform necessary facility and equipment maintenance so that you can improve on your current standards,

Planned maintenance will ensure that your equipment is kept in top working condition and means that you’re less likely to have an unplanned shutdown due to costly breakdowns or accidents.

For example you can do any required maintenance on your material handling equipment as well as the equipment on your production lines.

At this time, management can also take a closer look at the quality of your products and work on ways to improve them.

Implementing standard operating procedures will help you achieve consistency in how processes and tasks are performed

5. Make Training a Priority for Your Employees

A strong training program can go a long way to increase manufacturing quality. Your employees need to be well trained on safety practices, processes, and sustaining the quality of the products they are making.

In addition, developing Standard Operating Procedures (SOPS) will help you achieve consistency in how processes and tasks are performed.

SOPs are "clearly documented, step-by-step procedures and checklists that are easy for employees to follow and greatly reduce the chances of mistakes."

SOPs are also very helpful for you as a plant manager because they give you a standard that is useful in "redirecting or disciplining" your workers.

Your employee is less likely to say "That's not how I was told to do that," because the actual process is clearly written down and has not been passed on merely by word of mouth from a trainer.

Wayco: Material Handling Equipment Repairs and Service You Can Trust

You can trust Wayco with all your forklift and material handling equipment repairs. Wayco can also help make sure that your equipment is well maintained.

We can track and pre-schedule all maintenance work for you so that your equipment is properly serviced in a timely manner.

This will help you avoid expensive downtime, and you won't have to remember to schedule or book your service work. We'll do it for you!

Wayco also has an incredibly fast response time so you won't have to wait to get your lift trucks back in operation. We can usually have our service tech at your location within 2 to 3 hours and we also guarantee same day!

Contact Wayco today to set up regular maintenance schedule.

"Wayco takes care of all our forklift repairs and they provide excellent customer service and very competitive pricing. We have used them for over a decade and I would highly recommend them to anyone.” - OntarioIndustrial

Read more testimonials here

How to Reduce Manufacturing Costs in Your Plant: Definitive Guide for Plant Managers

In this post, we are going to show you how you can reduce manufacturing costs in your plant.

We have over 40 years in the material handling industry and we would love to share our expertise and experience with you.

The definitive guide will go through the top strategies to help reduce manufacturing costs in an easy to follow format. So, let's get going!

Reduce manufacturing costs to help increase profits

Strategies to Reduce Manufacturing Costs

The main goal of any business is to make a profit. To increase the amount of profit that your business makes requires either increasing the price that you charge for your product or service or reducing your operating costs.

Since your customers may not appreciate a raise in your prices and may choose to deal with a competitor who has a better price, the safer option is to find effective ways to reduce manufacturing costs. Here are some great tips to help you do that.

1. Lower the Cost You Pay for Your Materials

The materials that you use in the manufacturing of your product makes up a large portion of your manufacturing costs.

An effective way of lowering the cost of your materials is Economic Order Quantity (EOQ). EOQ means that you figure out the optimal quantity of materials to order.

This way, you lower the cost of placing and receiving that order while making sure that you are not tying up too much of your cash flow in your inventory.

Getting the right balance is a skill, but the EOQ formula can help. The following video will show you how you can set up this formula in an Excel spreadsheet for easy calculations.

Buying the perfect amount of materials to decrease ordering costs can help you reduce manufacturing costs

2. Do a Thorough Search of Your Raw Material Suppliers

Another way that you can try to reduce the cost you pay for materials is to find suppliers who will sell their raw materials to you in bulk at a discounted rate.

This doesn't mean buying inferior materials. Instead, you find suppliers of the quality of raw materials that you require and ask them to give you quotes.

You can then choose the one with the best material at the best price. In addition to local suppliers, you can also look online to find appropriate suppliers.

Websites such as Alibaba, Global Sources, and eWorldTrade help suppliers and customers locate each other.

3. Encourage Your Staff to Work More Efficiently

Finding creative ways to get your staff to work more efficiently is another great method to reduce manufacturing costs. Here are some suggestions:

• Training: Provide specialized training that will teach your workers to work at a faster rate.

• Ergonomic Equipment: Provide ergonomically designed equipment and work areas that will help your workers to work better, longer, and with fewer injuries.

• Incentives: Offer incentives such as bonuses or time off to those who produce an average unit faster than the normal rate.

• Innovation: Reward employees who figure out any cost reducing techniques in production

Encourage your employees to work more efficiently

4. Lower Your Total Overhead Costs

Another way to reduce manufacturing costs is to lower your total overhead costs. Are there ways that you can reduce big capital purchases, such as purchasing new forklifts?

For example, you may find that you can actually save money by renting additional material handling equipment during your peak seasons instead of purchasing extra equipment that you don't need to use all year long.

5. Analyze and Get Rid of Non-Value-Adding Processes

A value-added process is a step in the manufacturing of your product that either:

• Brings your item closer to completion (changes it in some way)

• Is done right the first time and isn't a re-work step

• The customer will pay for this step to be done

It is important to analyze each step in your manufacturing process to determine whether or not that step does one of the above things. If it doesn't, then it is not adding to the value of your process, and should be stopped.

Get rid of production steps that don’t add value to your finished product

6. Find Ways to Automate Where You Can

You can reduce manufacturing costs by finding ways to automate processes and thereby producing products at a faster rate.

Automation generally will make your manufacturing process run more efficiently by:

• Reducing the amount of defects due to human error

• Processing products faster

• Being able to operate around the clock if necessary

7. Cut Down on Waste

There different kinds of waste in a manufacturing setting. These include:

• Producing Too Soon: Producing products before they are needed means you are tying up your cash flow and your product could get damaged while it is being stored.

• Overstocking: Overstocking your inventory with more product and materials than you need also ties up your cash flow

• Production Delays: Production delays that make your staff and machinery wait around during the manufacturing cycle wastes time and money

• Unnecessary Movement: Moving people and products around unnecessarily wastes time and resources

• Defects: Defective products that need to be repaired while still under warranty wastes time and resources as well

As a plant manager, you need to conduct periodic checks to find out what is causing excess waste and develop an effective plan to reduce the waste.

Find ways to incorporate automation in your production

8. Accident and Injury Reduction

Accidents and injuries can add to your manufacturing costs. Not only do you want your staff to be safe, but you also don't want to have to pay for the downtime and product damage caused by avoidable accidents.

Providing proper safety training for your staff and proper safety equipment around your facility can help to decrease the number and severity of workplace accidents.

Proper Forklift Maintenance

If you use forklift or other material handling equipment, keeping it properly maintained and serviced will go a long way in preventing huge repair bills or having to replace damaged equipment. Regular maintenance can catch a small problem and get it fixed before it becomes a larger, much more costly one.

Keep your equipment regularly maintained

Wayco: Forklift Repairs and Service You Can Trust

You can trust Wayco with all your forklift equipment repairs. Wayco can also help make sure that your forklifts are well maintained.

We can track and pre-schedule all maintenance work for you so that your equipment is properly serviced in a timely manner.

This will help you avoid expensive downtime, and you won't have to remember to schedule or book your service work. We'll do it for you!

Wayco also has an incredibly fast response time so you won't have to wait to get your lift trucks back in operation. We can usually have our service tech at your location within 2 to 3 hours and we also guarantee same day.

Contact Wayco today to set up regular maintenance schedule.

"Our company shopped around for the most competitively priced lift equipment repairs and rental services in the KW region and found Waco Multi Lift Inc. … Just want to thank Steve P, Chris and Rob for their help the past few months for keeping our production and shipping rolling […Read More]”

- CanadianBakeInn

Read more testimonials here