How to Reduce Forklift Fuel Emissions

Forklift fuel emissions can be a serious health issue for companies whose employees need to work in confined or enclosed spaces such as warehouses or factory units.

The exposure to high levels of carbon monoxide (CO), carbon dioxide (CO2), oxides of nitrogen (NOx), and other exhaust pollutants can be very dangerous to your employees' health as well as damaging to the environment. Taking every possible precaution to help lower forklift fuel emissions is important for any company using forklifts.

If you want to replace your high emissions forklifts with more efficient and environmentally friendly versions, contact the forklift experts at Forklift Hub. You can trust Forklift Hub to help you select the best new or used lifting devices for your application and budget.

Why Should You Reduce Forklift Fuel Emissions

Forklift fuel emissions can be harmful not only to the environment, but to you and your workers. Forklifts that have internal combustion engines and are fuelled by liquefied petroleum gas (LPG) or diesel give off harmful fumes and gases.

One of the most dangerous of these emission is carbon monoxide (CO). This odourless gas can cause your workers to have headaches, dizziness, and eventually carbon monoxide poisoning, which requires immediate medical attention or it can be fatal.

According to the A.C.T. Workcover Guide to Forklift Safety, a working forklift with a 1.8 litre LPG engine operating in an un-ventilated 60,000 cubic metre warehouse (10m x 60m x 100m) could take just 30 minutes to exceed exposure standards for carbon monoxide.

Keep your workers safe by reducing forklift fuel emissions

How to Reduce Forklift Fuel Emissions

There isn’t one single solution to effectively lowering forklift fuel emissions. It takes a combination of precautions and best practices to achieve this. The following is a list of the things that you can do to help lower harmful emission levels in your workplace.

Install Proper Ventilation

If you are working in a confined work environment, proper ventilation is a necessity. If there are engines operating in that area, then even higher levels of ventilation are necessary.

According to NETT Technologies Inc., an LPG forklift that has a 60 hp engine but doesn't have an emission control catalyst, needs about 2.4 m3/s (5000 cfm) of ventilation air. However, ventilation on its own is not a cost effective way to cut down on forklift fuel emissions.

It is very difficult to get an even air flow to every part
of your warehouse

If you need to heat your warehouse, having enough ventilation to keep your premises at a safe working level will mean that you will be losing an incredible amount of heat. The cost to replace the lost heat will make a huge cut into your bottom line.

Another difficulty when trying to get proper ventilation is that it is extremely difficult to achieve an even distribution of airflow. It is hard to make sure that every part of your warehouse is getting the clean air circulation required; there are always areas where higher concentrations of CO will accumulate.

In addition, there are often times when your forklifts are required to work in extremely confined spaces - places where it's almost impossible to get proper ventilation such as inside a large transport truck. Therefore, using ventilation as a means of lowering forklift fuel emissions should only be a part of your strategy - not your entire strategy.

Ensuring that your engines are optimally tuned up is invaluable for helping reduce carbon monoxide emissions

Ensure Regular Maintenance and Service Is Done on Your Forklifts

Schedule Regular Maintenance: In combination with having proper ventilation, regular maintenance and servicing of your forklifts is extremely important.

Making sure that your engines are optimally tuned up is invaluable for helping reduce carbon monoxide emissions from LPG engines.

You should put into place a regular maintenance program that includes final engine tuning through carbon monoxide analysis of exhaust gases.

Perform Carbon Monoxide Emission Testing: Performing regular carbon monoxide emission testing on your forklifts will let you know when they need a tune-up and will help you lower harmful emissions.

The CO concentration level of your forklifts should be 1% or less. If the CO level is greater than 1% your forklift should get a tune-up.

Install Catalytic Converters: You can reduce harmful forklift fuel emissions even further by installing catalytic converters on your lift trucks. A catalytic converter can help reduce the CO levels in the raw exhaust gas. It does this by converting the harmful emission gases such as carbon monoxide, hydrocarbons, and nitrogen oxide into less harmful emissions such as nitrogen, water vapor and carbon dioxide.

A cold engine emits more CO, so start your forklift up
outside when possible

Adopt Forklift Fuel Emissions Best Driving Practices

There are a couple of best driving practices that you could encourage your staff to adopt to help lower forklift fuel emissions in your workplace. They include:

Starting Your Engine Outside: If possible, start up your forklift outside and let it warm up slightly before entering an enclosed area like a warehouse. A cold engine gives off a much larger amount of CO emissions when it is first starting up than it does once it has warmed up.

Turning off Your Engine When Not in Use: If you are going to be sitting idle for more than 10 seconds at a time, perhaps you have to wait for other forklifts or pedestrians to clear an area before you can enter. If that’s the case, turn off your engine while you are waiting. An idling forklift wastes fuel and produces a large amount of harmful CO emissions.

Turn off your engine if you are going to be idle for more
than 10 seconds to reduce emissions

Switch to Electric Forklifts

Electric forklifts do not give off harmful exhaust emissions. If you are in the market to replace or purchase additional forklifts for your business, choosing electric over LPG or diesel is your best choice, especially if you are going to be using them indoors or in enclosed spaces.

Internal combustion engine forklifts that run on diesel or propane do, however, still have their place in the industry as they are more powerful than electric ones and are better for outside and rugged applications.

Buying Quality Used Forklifts to Replace a High Emissions Model

If buying new equipment is out of your budget, but you are still concerned about high emission levels at your workplace, purchasing high-quality used electric forklifts may be a good solution for you. Forklift Hub has a great selection of quality used forklifts for sale for you to choose from.

Rent-to-Own or Lease Electric Forklifts

Another great cost-cutting solution that you could consider if you don't have the extra capital to purchase brand new forklift equipment is rent-to-own or leasing. Both these options mean that you will only have a lower monthly payment to make instead of a large capital initial investment.

Forklift Hub: For Quality New & Used Forklifts as Well as Safety Training

If you are looking for top quality new or used forklifts, contact Forklift Hub. We sell the best forklifts you can buy and our knowledgeable staff will be able to help you choose the perfect model that will best suit your particular applications.

We will be happy to answer all of your questions and we can even provide top-notch safety training for your operators. Contact Forklift Hub today for all of your forklift needs.

Forklift Hub's intense and comprehensive forklift safety training program will provide you and your employees with the best safety training at the best price. This thorough program has a 98% pass rate. We can train individuals or groups at our facility or yours - you choose.

Our Safe Operation of a Lift Truck/Forklift Program is an excellent way for you to ensure forklift safety in your workplace. With our training you will experience:

• Innovative training practices

• Affordable pricing

• Flexible and professional trainers

• Comprehensive in-class and practical experience

Contact Forklift Hub today to book your next session.

What Is a Counterbalance Forklift?

What is a counterbalance forklift? A counterbalance forklift is the most common type of forklift. It gets its name because it has a heavy weight on the back that offsets the weight of the load it is carrying. Read on to find out more about these popular forklifts. If you need to purchase or rent a counterbalance forklift, contact the forklift professionals at ForkliftHub today. We have a wide selection of both new and used quality forklifts for sale and rent.

What Is a Counterbalance Forklift

It's the Most Common Forklift: A counterbalance forklift is one of the most common types of forklifts. You've probably seen many of them, but just didn't know that their proper name was a counterbalance forklift.

A Weight at the Rear Acts as a "Counterbalance": The term "counterbalance" comes from the fact that these types of forklifts are equipped with a very heavy weight at the rear of the truck that is able to off-set the load that you need to lift on the forks at the front of the truck. Without this weight, your forklift would become unbalanced and tip over from the extra weight on the forks.

Designed with Forks out Front: Counterbalance forklifts are designed with their forks protruding out at the front of the vehicle, and they don't have any outrigging legs or arms to stabilize them. This means that you can drive your forklift right up the the precise spots where your load or racking is located. You do not require a reach facility to access and deposit your load. The rear wheels are the turning wheels on a counterbalance forklift.

You can drive your counterbalance forklift to the precise spot where your load or racking is located

Difference Between Electric and Propane Gas Counterbalance Forklifts

At first glance, an electric and a propane gas counterbalance forklift looks pretty much the same. From the front, the two look almost identical and they have the similar seats and steering wheels. There are, however, a few key differences in design between the two.

Propane Counterbalance Forklifts:

Better for multiple shifts: If you are running your forklift for multiple shifts or around the clock, a propane one works much better. They are easy and quick to refuel; you simply need to change the propane tank and you are ready to go again.i

More powerful: A propane counterbalance forklift is more powerful and can lift more weight than the electric one. They are also much faster.

Four Hydraulic levers: The propane counterbalance forklift usually has one more hydraulic control than the electric version. The hydraulic levels from left to right include: up/down lever, tilt lever (to tilt your load), side shift lever (to move your load from side to side), attachment control (for attaching things like roll clamps or box clamps)

Electric and Propane counterbalance forklifts look similar but there are a few design differences

Inching brake: The propane counterbalance forklift has an accelerator and brake pedals like a car, but it also has an additional pedal to the left of the brake called an inching brake.

The inching brake allows you to hydraulically disengage the transmission. This is necessary because on this type of forklift, you need to hold down the accelerator pedal to raise or lower the forks. The inching brake allows you to safely do this without moving the truck forward.

Emergency brake pedal: To the left of the inching brake is the emergency brake pedal.

Steering column controls: The directional controls and the emergency brake release are located up on the steering column.

Exhaust: The propane will have an exhaust underneath whereas with an electric forklift, there is no exhaust because it doesn't give off fumes.

The inching brake allows you to hydraulically disengage the transmission to safely operate your forks

Electric Counterbalance Forklifts:

Better for working around food: If your forklift will be working around food, the electric counterbalance is a better choice. This is because the carbon expelled by the propane gas can harm the food.

Working Single Shifts: If you are using your forklift for single shifts or working regular business hours, you can charge it at night. If you prefer an electric forklift but you need to use it for multiple shifts, then an alternative is to purchase extra batteries.

Quieter: An electric counterbalance forklift is much quieter to run than a propane one.

Better for indoor applications: Electric forklifts don't need ventilation because they do not give off fumes so they are safer to use inside.

No inching brake: The electric forklift doesn't have an inching brake as it is not necessary. Unlike the propane truck, once you remove your foot from the accelerator, your forklift will not move forward.

A propane forklift is similar to an automatic car in that if you remove your foot from the accelerator and the vehicle is in "drive," the vehicle will move forward; the electric version will not. Because it it battery powered, the forks will raise up quickly so you don't need to hold down the accelerator to raise up the forks like you do with the propane version.

Because electric forklifts are battery powered, the forks will raise up quickly with no need to hold down the accelerator to raise up the forks

Three Hydraulic levers: Electric forklifts only have 3 hydraulic levers: up/down lever, tilt lever (to tilt your load), side shift lever (to move your load from side to side). They can still have attachments, but they would be added separately.

Emergency hand brake: The electric forklifts have an emergency hand brake, instead of a foot pedal.

Display panel: Most have a display panel that will tell you information such as the battery level or the amount of hours on the truck.

Battery: The battery used for an electric forklift is very heavy. They can weigh about 2000 pounds. That is about half the weight of a car. Because the battery is so heavy, it helps with the counterbalancing as it adds to the total weight of the forklift.

Three wheel counterbalance forklifts have a smaller turning circle so they are great in a tight space

Three Wheel Electric Counterbalance Forklifts

Electric counterbalance forklifts also come in a three wheel version. They have a smaller turning circle, so they are great if you need to operate in a tight space. Their maneuverability is much better than a 4 wheel forklift.

What's the Difference between a Counterbalance Forklift and a Reach Truck

Unlike the counterbalance forklift, a reach truck is designed with two outer legs that distribute the load and a single set of wheels located at the back, below the operator.

They have a very tight turning radius that allows them to operate in very narrow spaces. They also can lift loads to significant heights. They are battery operated and designed for indoor use only.

Reach trucks have two outer legs that distribute the load and a single set of wheels located at the back, below the operator

Counterbalance Forklift Rentals

If you need to use a counterbalance forklift or you need an extra one temporarily and don't want to have to buy one just yet, contact ForkliftHub. ForkliftHub rents out a full range of high-quality material handling equipment including counterbalance forklifts. We can offer you:

• Short and long-term rentals

• Daily, weekly, and monthly contracts

• Competitive rates

• Indoor and outdoor equipment in varying sizes and weight capacities

• Large fleet discounts

• Delivery right to your location

When you need this type of equipment, we're here to help. Renting allows you all the benefits of buying without the worries or hassles of maintenance and the huge initial capital outlay. Ask us about our leasing and rent-to-own options as well

ForkliftHub: For Counterbalance Forklifts and Safety Training Too

If you are looking for top-quality counterbalance forklifts, contact ForkliftHub. We sell the best forklifts you can buy and our knowledgeable staff will be able to help you choose the perfect model that will best suit your particular applications.

We will be happy to answer all of your questions and we can even provide top-notch safety training for your operators. Contact ForkliftHub today for all of your forklift needs.

ForkliftHub's intense and comprehensive forklift safety training program will provide you and your employees with the best safety training at the best price. This thorough program has a 98% pass rate. We can train individuals or groups at our facility or yours - you choose.

Our Safe Operation of a Lift Truck/Forklift Program is an excellent way for you to ensure forklift safety in your workplace. With our training, you will experience:

• Innovative training practices

• Affordable pricing

• Flexible and professional trainers

• Comprehensive in-class and practical experience

Contact ForkliftHub today to book your next session.

Pros and Cons of Self-Driving Forklifts

Thinking of investing in self-driving forklifts for your warehouse? Before you make the change, find out about their capabilities as well as their advantages and disadvantages.

Click each section below to find out more:

1. What Are Self-Driving Forklifts?

2. How Do Self-Driving Forklifts Work?

3. Pros and Cons of Self-Driving Forklifts

If you are looking to update your current forklift fleet, contact the professionals at Forklift Hub. We know everything there is to know about forklifts and you can trust us to help you make the right choice for your next purchase.

1. What Are Self-Driving Forklifts?

Self-driving forklifts, also known as automated guide vehicles (AGVs) or autonomous forklifts, can function and perform the tasks that a regular forklift does in a warehouse, without a human operator. Because self-driving forklifts work closely with humans, they are also affectionately referred to as "cobots".

Self-driving forklifts can do similar tasks to forklifts that are being driven by a human operator. They can move, lift, and stack items. They are programmed to track, monitor, and mimic the motions and actions of their human counterparts.

Self-Driving Forklifts can move, lift, and stack items like a regular forklift.

2. How Do Self-Driving Forklifts Work?

Use Advanced Computer Technology and Artificial Intelligence (AI):

The combination of highly advanced computer technology and artificial intelligence (AI) are the reason why we are now seeing the use of vehicles and devices that are not driven by a human. Whether it is a self-driving passenger car or a robotic forklift, the same type of technology is incorporated.

Use Computer Vision to Navigate:

Self-driving forklifts use computer vision technology and artificial intelligence (AI) to determine the route that they will take and to navigate through the warehouse. They can also detect and predict the movements of human warehouse workers that they come in contact with.

They can sense every detail of the space around them and can figure out the safest and fastest route around the warehouse to their destination, avoiding any obstacles. In addition, they can operate things like warehouse doors and roller tracks all without human assistance.

Recent breakthroughs have made artificial intelligence
finally possible.

3. Pros and Cons of Self-Driving Forklifts

Autonomous forklifts have many advantages as well as disadvantages. With any new technology you should weigh out both the pros and cons before deciding on switching to self-driving forklifts.

Pros

Safer Jobsite:

Accidents caused by human error such as going to fast or not following safety guidelines will be eliminated. Autonomous forklifts will mean that there will be fewer workplace accidents such as drivers injured from a forklift tip-over or collision. Workers will not get back injuries from lifting or moving heavy pallets by hand as the robot will do the heavy lifting for them.

Increased Productivity:

Automated forklifts don't get tired, they can work around the clock. They don't require regular coffee or lunch breaks. They also don't take personal or vacation days and they are never late for work. It also means that you won't have to pay overtime or shift differential pay.

Fewer Mistakes:

A properly programmed self-driving forklift will always know exactly where they need to go and what needs to be done. Even with the proper training, humans still are prone to make mistakes whereas a computerized device is much more reliable.

Some companies like Seegrid Corporation have successfully integrated self-driving forklifts into your newly expanded facility.

Cons

Huge Learning Curve Will Decrease Productivity Initially:

There is such a big learning curve involved in the implementation of self-driving forklifts that your productivity may be decreased at first. Once your workers learn how to and get used to working with their automated partners, you will see an increase in productivity.

Huge Capital Investment:

Because autonomous forklifts are such a new, state-of-the-art technology, the price tag to purchase these devices is huge. Over time and as the technology becomes more popular, the costs should come down, making them affordable for smaller to medium-sized businesses.

Training and Maintenance Costs:

You may find that the training and maintenance costs, particularly in the early days, are very high. You will need to train or hire someone who is able to program and maintain the self-driving forklifts. In addition, you will need to find a place where you can get replacement parts quickly should they breakdown. This may be difficult until the technology becomes more popular and the parts more readily available.

Take Away Jobs:

Switching to self-driving forklifts will inevitably take away jobs and could mean layoffs in your company. This could cause bad worker relations. However, there will still be a need for human workers to do tasks that the robot cannot do yet, such as wrapping and packaging certain items by hand before they get shipped.

Self-driving forklifts will probably mean fewer warehouse jobs in the future.

Forklift Hub: Top Quality New and Used Forklifts and Safety Training Too

If you are looking for top quality forklifts, contact Forklift Hub. We sell the best forklifts you can buy and our knowledgeable staff will be able to help you choose the perfect model that will best suit your particular applications. We will be happy to answer all of your questions and we can even provide top-notch safety training for your operators. Contact Forklift Hub today for all of your forklift needs.

Forklift Hub's intense and comprehensive forklift safety training program will provide you and your employees with the best safety training at the best price. This thorough program has a 98% pass rate. We can train individuals or groups at our facility or yours - you choose.

Our Safe Operation of a Lift Truck/Forklift Program is an excellent way for you to ensure forklift safety in your workplace. With our training you will experience:

• Innovative training practices

• Affordable pricing

• Flexible and professional trainers

• Comprehensive in-class and practical experience

Contact Forklift Hub today to book your next session.

Advantages of Pneumatic Tires for Your Forklift

If you are in the market for a new forklift and you are wondering what are the advantages of pneumatic tires, here's a breakdown of the pros and cons. Pneumatic tires cost a bit more than other types of tires, but they do have some distinct advantages that just might make the extra cost worth it. Also, it is important to choose the right tire for the right type of application.

If you are looking for some advice on what type of tire would suit your particular purposes best, talk to the professionals at ForkliftHub. Our staff has the experience and the knowledge to answer any of your questions and we carry a large lineup of quality new and used forklifts to fit your budget and your unique needs.

What Are Pneumatic Tires?

You may have heard the term "pneumatic" tires before, but are not sure exactly what that is. Pneumatic tires are found on high-capacity, all-terrain, and industrial forklift trucks. There are actually two types of pneumatic tires: solid or filled with air.

Air-Filled: An air-filled pneumatic tire has an airtight inner core filled with pressurized air and covered by a tread that is usually reinforced with steel belting or other materials.

The inside pressure of the tire is greater than the outside air pressure, which means that the tire will stay inflated even with the heavy weight of the vehicle pressing down on it. You can easily recognize an air-filled pneumatic tire because it will have a valve where you can fill it with air. Cushion tires don't have a valve.

Solid: Solid pneumatic tires are made of solid rubber or sometimes filled with foam instead of air. This makes them more puncture-proof than air-filled tires, but they don't give you as smooth of a ride. 

There are two types of pneumatic tires - air-filled and solid

Advantages of Pneumatic Tires 

More Durable:

Pneumatic tires are made out of very durable rubber and are constructed with a deep tread that makes them more durable than cushion tires. Their thick rubber makes them a great choice for harsh conditions and uneven surfaces.

Easily Interchangeable:

Pneumatic tires are made with two sets of bolts on the inside of the rim. One set locks the rim onto the axle and the other set locks the wheel to the rim. This design means that they are easily interchangeable.

Smoother Ride:

Air-filled pneumatic tires are filled with air, which cushions your ride and will give you a smoother overall operating experience. The air helps to absorb the bumps when going over potholes, obstructions, and bumps, making a much more comfortable ride for your operators. This cushioning effect will also help to lengthen the lifespan of your forklift as it will protect your trucks from the hard, constant jarring of the terrain.

Air-filled pneumatic tires give you a smoother ride over bumpy, outdoor surfaces

Ideal for Rough Terrain:

Because of their deeper treads and great durability, pneumatic tires are wonderful on rough or uneven terrain. Their dense cushioning makes them very effective when working on rough or potholed turf. The air inside a pneumatic tire helps to absorb the impact when going over bumps thus reducing the jarring usually caused by irregular ground. As a result, air-filled pneumatic tires work well in rugged outdoor applications and construction sites.

Choose Between "Bias" Ply or Steel "Radial" Construction:

Depending on what you are using your forklift for, you can choose to use either a "bias" ply or a steel "radial" pneumatic tire. Radials provide a smoother ride, but Bias offers more stability in the sidewall for certain applications. Radials also offer longer tread wear, better traction and flotation, and a smoother ride. However, they are slightly more expensive to purchase than bias. If you consider the total cost of ownership though, you probably will find that radials are less expensive in the long run as they last longer. 

Disadvantages of Pneumatic Tires

Cost More Than Cushion Tires:

Pneumatic tires are usually larger than cushion tires and are generally slightly more expensive to purchase. However, because they are more durable and tend to last longer and they tend to make your forklift last longer, pneumatic tires are worth the extra money.

 Pneumatic tires may cost more initially, but they do help to prolong the
lifespan of your forklift

Air-Filled Are Prone to Punctures:

The fact that air-filled pneumatic tires are filled with air can be both a pro and a con. The air gives it a smoother ride, but it also means that the tire is more prone to getting punctures and deflating, often at very inconvenient times. You can repair a punctured pneumatic tire. However, you will often find that after the repair, the tire will not perform as well as it did before and it may be less reliable.

Difficult to Get the Right Tire Pressure:

Air-filled pneumatic tires can be very difficult to get just the right tire pressure you need for your application. Variations in air pressure can greatly affect your tire's performance and it is quite tricky to achieve the perfect pressure.

Susceptible to Temperature Changes Causing Poorer Handling:

Because air-filled pneumatic tires are filled with air, their internal pressure can change with a change in temperature. Hotter temperatures will cause the air to expand and colder temperatures will cause it to deflate. As a result, you can experience poorer handling. If your tires deflate, they will flatten slightly meaning that more tread will be in contact with the road.

Less Maneuverability:

Because of their size, pneumatic forklifts usually have a larger turning radius, making them less maneuverable than a smaller cushion tire.

Where Should You Use Pneumatic Tires

If your forklifts are to be working on uneven or rugged terrain, such as gravel or at a construction site, pneumatic tires are your best choice.

You can also use pneumatic tires indoors for extra comfort for your operators, however, if you are working in tighter spaces and require greater maneuverability, you may want to choose a cushion tire.

Try watching this video on www.youtube.com, or enable JavaScript if it is disabled in your browser.

Choose the tire that best suits where and how you will be using your forklift 

Sources:

• Forklift Tyres: Types, Tips, Pros & Cons

• Pros and Cons of Radial vs. Bias-Ply Tires in Construction

• Switching from Pneumatic to Solid Tyres

ForkliftHub: For Pneumatic and Cushion Forklifts Plus the Safety Training You Need to Run Them

If you are looking for top-quality forklifts, contact ForkliftHub. We sell the best pneumatic and cushion tire forklifts you can buy and our knowledgeable staff will be able to help you choose the perfect model that will best suit your particular applications. We will be happy to answer all of your questions and we can even provide top-notch safety training for your operators. Contact ForkliftHub today for all of your forklift needs.

ForkliftHub's intense and comprehensive forklift safety training program will provide you and your employees with the best safety training at the best price. This thorough program has a 98% pass rate. We can train individuals or groups at our facility or yours - you choose.

Our Safe Operation of a Lift Truck/Forklift Program is an excellent way for you to ensure forklift safety in your workplace. With our training, you will experience:

• Innovative training practices

• Affordable pricing

• Flexible and professional trainers

• Comprehensive in-class and practical experience

Contact ForkliftHub today to book your next session.

How To Obtain a Forklift Licence in Ontario

Planning to become a licensed lift truck driver in Ontario? It’s just not as simple as taking the course, passing, and getting your forklift licence. Ongoing monitoring, forklift inspections, maintenance and reviewing your safety procedures is more important then just receiving your certificate. To help better understand how to obtain your forklift licence and the importance of training, we’ve put together this guide. Contact us to obtain your forklift licence today.

The most important general duty of every employer is to “take every precaution reasonable in the circumstances for the protection of a worker“ and assign specific responsibilities for equipment maintenance, training, and supervision. Rules and regulations must be followed in order to obtain a forklift licence in Ontario. Employers and their forklift drivers are governed by federal and provincial safety standards.

Research

step 1

Whether you decide on a career as a forklift driver or you require it for your present job, the first step to getting your licence is doing your research.

You need to gather and know all the proper information from finding the proper training center, learning the rules, taking and passing the course, and the ongoing workplace safety procedures.  You must remember that a forklift licence does not give you a job but deems you as a “competent “ forklift driver. It also gives you proof that you have received the Ontario Ministry of Labour (MOL) and Canadian Standards Association (CSA) government standard training.

Each workplace is unique; they all have different workplace equipment and safety procedures so getting the proper training is important.

Rules and Regulations

step 2

Working as a forklift operator means undergoing training to become a certified competent operator before hopping on any forklift. Rules and regulations must be followed in order to obtain a forklift licence in Ontario. To help you understand the complete legal requirements for forklift operators, OSHA Regulation 851 provides a guideline of the legal requirements to make sure that you implement a safe workplace. These guidelines will help the operator to have knowledge, training, experience and to understand the how the forklift works and its performance requirements.

Why Training is Important

step 3

It would be impossible to tell you everything you need to know about forklift driving without explaining why training is necessary. To start with thousand of forklifts are used in the workplace; they are specifically designed to carry large loads in confined spaces. Their size is quite a bit different from most other vehicles along with their shape and weight distribution. Add a heavy load to this already unique design and you will have a vehicle that is quite challenging to operate safely. If the driver is not properly trained then Not only is he/she at risk of getting injured but also the pedestrians and visitors in the area the forklift occupies.

Forklift operators must have a basic operator training qualification, but many overlook the other stage of training that ensures their safety such as familiarizing themselves with the equipment and any attachments which they will be expected to use. Don’t take if for granted that every driver knows your working environment and hazards around your warehouse; These may need to be addresses, because in a split second it could be the difference between success and catastrophe.

The provision of such information, instruction, training and supervision will reduce accidents like a recent incident involving a forklift operator unloading pallets. He reversed and bounced off the loading dock. He fell off the forklift and broke his ankle. It was revealed that the worker had gone through basic training, but had received no in-house training in the safe use of his truck in that particular workplace.

The proper forklift training from a expert trainer and your employer will reduce, or even prevent, accidents from happening on the job site. Also when efficient training is provided to the operators, they become more proficient as well as safer in performing their job. This will, in turn, help your business in improving its productivity.

The Forklift

step 4

There are many types of forklifts and you must determine what forklift category you need to be trained on. One forklift certificate does not cover all forklifts, below is a list of forklift categories and this link will give you the details of each class of forklift  to help you select the right equipment:

• Class 1 – Electric Motor Rider Truck

• Class 2 – Electric Motor Narrow Aisle Trucks

• Class 3 – Electric Motor Hand Trucks

• Class 4 – Internal Combustion Engine – Cushion Truck Only

• Class 5 – Internal Combustion Engine – Pneumatic Truck Only

• Class 6 – Electric and Internal Combustion Engine Tow Tractors

• Class 7 – Rough Terrain Forklift

• Class 8 – Personnel and Burden Carriers

Forklift operators need to have a clear understanding of their forklift’s load capacity and the risks that are involved in exceeding it. Again, you must first decide what category of lift truck you drive or want to drive. This will determine what type of course you need to attend.

Choosing the Trainer

step 5

Choosing your forklift trainer is an important step to ensuring you get the proper training. Obviously you’ll want to choose an experienced qualified forklift trainer who is committed to quality, and is patient, enthusiastic, highly skilled, and values the lives of others. No matter what the nature of your business, if forklifts are used in your daily operation, you need adequate training for you or your staff; and the trainer must comply with the present legislation.

You may ask why hands-on training is better than online training? With the online training you cannot properly be evaluated because online instruction can only provide you with formal instructions with no practical experience on a forklift.

Our expert practical trainer spends the additional time with trainees to get to know them better before they get aboard a forklift during the practical portion of training. Also when you are looking for career opportunities, trainees that have had formal and practical trusted training rather than an online course will have a better chance for the job. Interaction with a qualified instructor will give you the hands-on demonstrations you  need to properly learn how to operate a forklift and it is more likely questions will be asked that an online course simply cannot provide. On-line courses still require you to receive in-person evaluations and skill tests.

Hands-on training also includes instruction on dealing with site specific risks that would be beyond the scope of an online course. Safety and saving lives should be your number one priority so choosing hands-on training is definitely the safer route to take.. 

Our forklift trainer closely matches an athletic sports coach because our forklift trainer really is a coach in an industrial setting, imparting knowledge and encouraging our trainees to be the best they can be. Any forklift training class worth taking should be conducted on a pass/fail basis. You don’t want trainers going through a program where everyone passes regardless of competency. Contact us to get started with your forklift certification today!

Training

step 6

Your training should involve more than a trainer just showing a DVD. Training should include helping you to improve your knowledge about forklifts, identify hazards, understand forklift safety, operate equipment, educate you about OSHA regulations, and cover workplace-specific subjects and applicable law regulations.  In addition to these, the training instructor should provide an intensive course to address forklift maintenance and inspection that includes refueling, recharging, and basic troubleshooting. Training should ensure the safe operation of your forklift. Here are the fundamentals training should cover:

• Course Introduction

• Government Legislation

• Worker, Supervisor and employee responsibilities

• Various types of lift truck identification

• Operator competency

• Workplace hazards and explain fuel source hazards

• Stability principles

• How to conduct Pre-operational checks

• Safe operating principles

• Pedestrian awareness

• Maintenance, inspection and records

• Load limitations and lift capacity

• Fuel Safety for electric and propane forklifts

• Safe operating procedures

Now that you have down your research, read the rules and regulations, understood why training is important, decided which forklift classification you need, and chosen your trainer, you can begin to enroll in a forklift certificate course. Once you have enrolled, you will need to attend the classroom lectures, pass the written examination and  pass the hands-on forklift evaluation. Once these are completed you will be a certified competent forklift operator.  Remember that the certification expires every three years. You will need to take refresher training for its renewal. 

Our forklift training is a good option for you, Contact Us today to enroll for your forklift certification!

Employers Responsibility for Workplace Safety

step 7

Your forklift training is never over; it is an ongoing process to keep you and your workplace safe. The last thing to mention is the employers responsibility. It is to ensure adequate workplace safety by developing and implementing rules and procedures to prevent injuries. Employers must appoint a competent person as a supervisor that know the hazards associated with: the type of lift truck being used, the loads being handled, and the environment in which the truck will be operated. Supervisors must be able to identify unsafe acts and conditions and implement corrective measures. 

From the standpoint of the Ministry of Labour , employers are responsible for the following in terms of protecting their forklift operators and nearby employees/pedestrian traffic:

• Establishing specific foot traffic policies

• Awareness training for non-forklift operators

• Adhering to forklift maintenance schedules

• Appropriate device selection for their goods/business

• Availability of competent trainers for new operators

• Competent signalers and appropriate signage

• A safe and easily-maneuverable facility design

There are many potential hazards that can happen even to a certified forklift operator if there are no  workplace safety procedures:a pedestrian can be struck by a forklift,a load can fall off a forklift or forklift can fall off a loading dock. These accidents can result in serious injury or a fatality.

It is your responsibility as a competent certified forklift operator to identify and report faulty equipment, damages, hazards and safety concerns to your Supervisor immediately. And it is the supervisor’s responsibility to make sure that these are addressed.

Summary

Forklift training is important for both the operator and the employer because without the proper training, they can become immediate dangers to themselves and other employees working in the area. Let me remind you that it is required by law that all operators be properly trained. Forklifts are fairly large machines with several moving parts and considerable power and it is imperative that both the operator and the employer take every precaution to protect the workers and make the workplace safe.

“Exceptional quality and service. Left the training class with more than I expected. Looking forward to being a repeat customer.”

— Kevin Brown

All You Need To Know Guide For Forklift Training

In a factory or warehouse setting, there are many elements that go into operator forklift training. This “all you need to know” guide for forklift training will ensure that forklift operators, visitors, and all other workers are safe. Forklifts are considered powerful trucks; strict safety procedures and efficient training needs to be implemented. Since forklifts are powerful trucks they are governed by the OSHA (Occupational Safety and Health Act). Safety regulations have changed over the years so it should come as no surprise that employers often don’t understand what is required under this standard.OSHA law requires ALL employees that drive a forklift at any time to have passed certification training. Contact Us for ALL your forklift training today!

All you need to know about forklift training is explained in several blogs we have written which is itemized below. They cover every aspect of training. Also are some simple questions that are overlooked frequently after the itemized blogs. We encourage you to take the time to read our previous blogs to understand the importance of training, rules and regulations, risks and hazards, employers’ fines, and most of all how to work towards a safe workplace. The bulleted lists in each section outline the topics covered or questions addressed in each blog.To help workers better understand the dangers of operating a forklift, we’ve put together this guide to help remind everyone why forklift safety training is so important.

To view each blog post, click the title

1. Forklift Licence: What To Ask When Calling To Find A Good Trainer

No matter what the nature of your business is, if forklifts are used in your daily operation, you need adequate training for your staff. It is the job of a good forklift trainer to make sure forklift operators are competent and knowledgeable enough. Below are are simple questions that are sometimes overlooked. Hopefully we can answer those questions in this blog for you today.

• Are you a qualified trainer?

• What training classifications do you provide?

• Do you have a flexible driving school schedule?

• What will I learn in your class?

• What is the duration of the course?

• Do your offer replacement copies?

• What do I require for class?

• Do i receive updated notification?

2.  5 Reasons To Get Forklift Training

Untrained operators don’t fully understand how to operate equipment and they can overlook important safety precautions. Working safely should always be a top priority and in this blog we give you 5 reasons why it is important to get forklift training. If you are looking for expert forklift training, Contact the professionals at Forklift Hub!

1. Safety first

2. Cost Savings

3. It’s the Law

4. Safe work Environment

5. Reduce Risk of Accidents

3. Practical and Theory Aspects of Forklift Training

If you want to avoid serious accidents involving forklifts, it is important that you read this post. We discuss forklift driver practical and theory training aspects to increase your chances of enjoying a safe and accident free workplace. 

• Hazards

• Lift truck inspection

• Stability Principles

• Safe Operations

• Pedestrian Safety Awareness

4. The Importance of Lockout Tagout Training

You want to protect yourself right? Lockout tagout training ensures safety procedures by making sure your forklift remains completely, temporarily off. In this article we outline why lockout tagout training is important, what it is, what the Ontario regulations are, why you need training, and the basic steps for lockout tagout.  Contact us for your lockout tagout training, our expert trainer would be glad to help keep you safe at your workplace.

• What is Lockout Tagout Training?

• What are the Ontario Regulations?

• Why Is It Important?

• Who Needs The Training?

• What Industries Is It Most Relevant In?

• How Can You Determine When A Machine Must Be Locked Out?

• What Are The Basic Steps of Lockout Tagout?

5. 5 Elements of Forklift Safety

Due to improper training or sheer carelessness on the job, we offer a few forklift safety tips that will help you and those you work with stay safe. Improve your forklift safety, have the ability to work around it, be natural, seamless, and safe. Safety begins with you!

• Train for Safety

• Perform Checkups

• Know the Machinery and the Rules

• Understand the Stability Triangle

• Know about the Load Basics

6. Steps to Becoming Forklift License Certified

Choosing your forklift instructor is the first step to getting your forklift licence. Obviously you’ll want to choose an experienced forklift trainer who is committed to quality, is patient, enthusiastic, highly skilled, and values the lives of others.

• Self Assessment

• Enrolling for a Forklift License Certification Course

• Attending the Classroom Lecture

• Passing the Written Forklift License Examination

• Actual or Hand-on Forklift Operation

• Evaluation

7. How to Lessen Common Forklift Hazards

The dangers associated with the use of forklift trucks in the workplace are often underestimated. Forklifts are among some of the most hazardous vehicle types in the workplace. They are frequently found in warehouses, workshops and factories. Find out which are the most common hazards, so you can learn to avoid them.

• Do a Daily Inspection

• Train Your Workers on Foot

• Carry Your Load Safely

• Avoid Distraction While in Transit

• Beware of Indoor Hazards

• Be clear about Safety

8. Forklift License – Common Questions About Obtaining One

Here are some top questions to ask BEFORE you take a forklift license training course. Get all of the answers that you need about forklift training and the related certification and licensing.  If you would like to start your training now, get in touch with the forklift training experts at Wayco. 

• What do I need to ask when inquiring about forklift training?

• What should be covered in the forklift training course?

• Why do I need training to operate a forklift?

• Do I need a valid car drivers license to become a forklift driver?

• How long does it take to get certified to drive a forklift? 

• Do forklift certifications expire?

• How do you know which certification is right for you?

• How Do You Begin The Process of Certification?

• What is the difference between a license and certificate?

• Is my forklift certificate valid anywhere? 

• Where can I get additional information about forklift laws?

• I have lost my license, can I get another?

• Do you offer job assistance? 

• How can I register for the course?

9. How to Reduce Forklift Accidents

Be Safe and Save Lives! To reduce forklift accidents, here are four common ways to avoid and prevent them from happening.  These key issues must be addressed and every employee must be aware of risk factors at all times when operating a forklift. Safety begins with preparation.

• Get Proper Training

• Promote Pedestrian and Worker Awareness

• Address Driving Issues 

• Prevent Loading Problems

10. Forklift Licence

Need a forklift licence? I am sure you have many questions, so read our blog and put your mind at ease. We will steer you in the right direction for your training certification & forklift career. It is very important that a forklift operator knows what they are doing because forklifts can cause accidents and serious injuries in the workplace.

• What you need to know before you go for your forklift licence?

• Do I need a car licence to drive a forklift?

• What type of course should I take?

• Why do you need a forklift license?

• Where can you get a forklift licence?

• What do you need to do, to get a forklift license?

• What should you look for in a forklift licensing company?

• What is the difference between a forklift licence and forklift certificate?

• Why do you need forklift training and not just a forklift licence?

• What kind of job can you get with a forklift licence?

Frequently Asked Questions

1. Who can train, evaluate and certify forklift operators?

OSHA requires in 1910.178(l)(2)(iii) that the trainers have the “knowledge, training and experience” to train operators and evaluate their competence. Trainers do not have to operate a forklift on a regular basis, but they must have experience operating the specific type of equipment being trained on (including attachments). You can ask the trainer for proof of their certificate and that they have been properly trained to train. Being certified ensures they are familiar with the regulations that apply to the work; and have knowledge of any potential or actual danger to health or safety in a workplace. 

2. Is there a legal age to operate a forklift?

 The ministry of labour safety regulations R.R.O. 1990, Reg. 851, s. 4 has a minimum age for workers. A person working in industrial establishments must be sixteen years of age for construction sites or logging; fifteen years of age in a factory or restaurant kitchen; and  fourteen years of age in other industrial work places. Therefore the legal age to operate a forklift with the proper operator certificate would follow these regulations as well.

3. What forms of payment do you accept?

We currently accept master card, visa, cash, money order or e-transfers. Only existing customers can pay by cheque. Payment must be paid prior to the start of the class. 

4. What is a safe zone or skill zone?

A forklift safe zone or skill zone is based on 2 times your lifting height. So if you are lifting 10′ high the safe zone is 20′.  Safe Zone will keep your employees safer, both on and off of the forklift. As the lift truck operator, you are in control of the lift. You must be satisfied that all conditions are acceptable and hazard controls have been put in place. Competent operators take responsibility for their safety around them and completely aware every time they perform a lift.

5. What Will I Need For You To Be Able To Train At My Premises? 

Literally our trainer is On-the-Go and comes to your location, making us unique in this regard!  Once onsite our trainer will do the classroom presentation and discussion, a site hazard review, and required hands-on testing and evaluation of your operators on yourspecific equipment in your place setting.

All you need to get ready is:

• a safe reliable truck for the duration of the course

• a safe testing area 

• pallets and racking for testing

• 2 – 3 realistic loads

• an office or room to carry out the theory element of the course

• And of course, your safety shoes!

6. What is a recommended speed for forklifts operating within a manufacturing facility and warehouse?

There are no specific speed limits set for the safe operation of a powered industrial truck, however your facility may have signs posted and speed limits should be followed.  What is a safe speed? There are a variety of factors to consider such as the load being carried, adequate stopping distances, operating surface conditions, pedestrian traffic and other safety issues. Most of all forklift operators should practice safe travel speeds at their workplace at all times.  

For additional assistance in determining safe travel speeds, an employer could look to consensus standards such as ASME B56.1-2000 Safety Standard For Low Lift and High Lift Trucks. For example, paragraph 4.3.2 of ASME B56.1 contains a Stopping Distance formula which may be useful in determining approximate theoretical stopping distances where certain variables are known. This information, along with other factors, can then be used to calculate a maximum safe speed.

Formula to calculate theoretical stopping distance: S = 0.394^2 / D-G where

• D = draw bar drag, as a percentage;

• G = percentage grade (e.g., 5 for 5%);

• S = stopping distance in meters; and

• V = velocity in km/h.

You will need to make sure these speed limits are followed, once you have determined how fast your operators should be traveling. In an ideal world you should ensure your operators are following your speed policy, but we don’t live in an ideal world, so additional measures are often needed. 

7. Do we need to train our operators on each make and model of forklift?

Forklift Operator training certificates are trained by “type” of forklift, meaning classifications. You may have several trucks that fall under the same classification which allows you to use the same operator training certificate. Please review the 9 classifications and codes to confirm what certification is right for you.

1. electric motor rider trucks

2. electric motor narrow aisle truck

3. electric motor hand trucks

4. internal combustion engine cushion tire only

5. internal combustion engine pneumatic tire only

6. electric and internal combustion tow tractor

7. rough terrain lift trucks

8. personnel and burden carriers

Always keep in mind that even if the forklifts are the same type, the operator will need instruction on any topics, such as the truck’s controls, capacity rating, that are different.

8. How long is an employer required to keep forklift daily inspection sheets?

 If you have forklifts in your facility, you know that OSHA 1910.178(q)(7) requires them to be inspected daily before use. But what does OSHA really require?  OSHA does not require that the daily forklift inspections be documented. So it is up to the employer’s discretion to determine the duration of powered industrial truck daily inspection sheet records. 

It is a good idea for two reasons to keep your records on file:

• It ensures that all essential features of the vehicle are inspected routinely, and

• It provides evidence to an OSHA inspector that the vehicles are being inspected as required.

A very high percentage of forklift users are not aware that they are violating an OSHA mandate if they fail to perform these inspections. Without the documentation the inspector will listen to the unsolicited information verifying verbally that a forklift examination occurred prior to its operation. If they get this verbal confirmation, that will be accepted as proper verification, if they don’t find any defects during the inspection.  Also another note to keep in mind if you do keep written record is do not miss a day because a written cited for gaps in the printed documentation is kept on file. The most important thing is the safety of the workers, and by performing these daily inspection it allows you to find defects and prevent accidents. 

Here Is What an Operator Should Look for Carrying Out Their Visual Daily (Circle) Checks.

So there you have it – everything you need to know about forklift training. At Wayco we strongly encourage drivers to undergo forklift training and refresher training on a periodic basis. It is important to have the knowledge and skills of driving a forklift safely and correctly to help prevent accidents and save lives. Contact us to begin your training today.

5 Ways to Prevent Forklift Accidents

In a warehouse, factory, or any facility that operates a forklift, accidents can occur and they are costly. They can even be deadly and below are 5 ways to prevent forklift accidents. Are there employers who are getting away with too many injuries and deaths on the job? According to CBC.ca,  “One worker dies on the job, on average, nearly every day in Canada.” The average fine imposed on employers after a workplace fatality is $97,000 dollars. Contact our expert trainer today for advice of how to prevent forklift accidents, because it should be the goal of every warehouse to promote a healthy and safe work environment. 

KEEP UP ON THE TRAINING

Step 1

It is important that companies provide forklift training to all employees. OSHA (Occupational Safety and Health Act) collects more than $2 million each year from citations issued to organizations that fail to maintain their forklifts or provide adequate training to their employees. In our blog “5 element of forklift safety“  OSHA states that 96,785 injuries (non-serious, serious, and fatal) are caused every year due to improper training. Take the time to educate your employees; consistent reinforcement makes a safer workplace environment.

A starting point is to implement structured training for all employees including operators, pedestrians, management and even visitors. In addition a once-a-year refresher training course can keep everyone on the same page and compliant with the present OSHA CFR 1910.178 regulations.

KEEP YOUR WAREHOUSE CLEAN AND ORGANIZED

STEP 2

A disorganized and dirty warehouse, will be more prone to accidents. A Warehouse needs to have aisles that are clear of obstructions, and safe to move people,inventory,and heavy equipment around inside. There are several obstructions that can cause serious injuries. Obstructions can be as simple as plastic packing wrap lying around to a poor workplace design that has tight. If your corners are too tight, the forklift could hit the racking and it may collapse. You may need to revise your cleaning plan. Pay attention to the areas of greatest clutter and devise a daily or weekly cleaning plan to remove things that are lying around that could cause a forklift accident. Employees tend to work better and safer in a clean work area. Try to get them involved in identifying potential hazards. You may need to install more garbage cans, keep you work areas better lit or make sure that the floor is kept clean. People who work in a disorganized facility where things just feel sloppy won’t work as well. 

If you don’t create and enforce clean facility rules,accidents will happen. In our blog “how to lessen common forklift hazards“, we talk about other indoor hazards and provide you with safety advice that will also help employees to be aware of best practices in a workplace.

ENHANCE SAFETY MECHANISMS

STEP 3

Anyone who runs a warehouse or industrial facility should understand the dangers of working in such a facility and should take measures to ensure the safety of their employees. When forklifts compete for space with inventory and pedestrians, accidents are more likely to occur. However, there are ways to minimize such accidents for both pedestrians and forklift operators :

• post proper signs reminding employees of safety procedures

• install blue safety lights on front of forklift

• install mirrors at aisle corners to improve visibility

• equip your forklift with safety devices such as a horn, back up alarm, seat belt, fire extinguisher

Visibility and communication are the key factors to reduce forklift accidents. Check out our video about Blue Warranty Forklift Light to help make your workplace safe.

Employers are responsible for a safe work environment and a safe system of work. Establish and improve your visual communication to reduce injury or even death.

KEEP YOUR FORKLIFT WELL-MAINTAINED

STEP 4

It’s important to remember to inspect your forklift daily before it is used. This is a good way to identify potential problems early. All too often companies make the mistake of utilizing forklifts for longer times than they should. One of the most convenient ways to properly maintain your machines is to implement a forklift preventative maintenance program that includes a regular schedule of service and inspections. Regularly monitoring your equipment is a key part of ensuring safety in the workplace. This will help you keep your forklift in good working order. Inspect the tires, lights, signals, safety accessories and other critical parts of the forklift on a routine basis, as recommended by the manufacturer. If at any time your equipment check inspection fails, find out what to do by reading our blog on “The importance of lockout tagout training“ . The information provided there will help reduce any further serious accidents or deaths. A well-maintained machine can provide you with years of reliable and safe service.

MAINTAIN LOADING AND UNLOADING PROCEDURES

STEP 5

In many businesses, truck loading and unloading is a daily activity. It is also a regular source of injuries to drivers, workers and visitors. Loading and unloading accidents can happen from overweight, unsecure loads, unsafe equipment, poor racking, or falling objects.You can see examples of these in the videos included in our blog  “Top 5 Forklift Accidents“. The most common accident that occurs is a worker crushed by a forklift that has overturned or fallen from a loading dock. This type of accident represents about 25% of all forklift-related deaths.

Workers loading and unloading materials should be instructed in safe procedures appropriate to the material they handle. OSHAstandard load and unload questions and answers will help you improve your procedures. It is the employer’s responsibility to ensure that proper training and safe loading and unloading procedures are in place and enforced.

Do not allow workers on foot in trailers while a forklift is involved in loading and unloading operations. Material and equipment can shift or break free during any location transfer. It’s important to remember how heavy a forklift is, it can seriously hurt people.

In Summation

Having these appropriate safety measures in place is critical to prevent injuries and reduce the risk of fatalities. If companies implement more stringent training policies such as proper training, safe warehouse design, equipment maintenance, and safety processes it would help to reduce the potential for serious injuries as well as protection of buildings, lift drivers, equipment, and inventory. Want more information? We’d be happy to discuss any of these methods with you.

“Exceptional quality and service. Left the training class with more than I expected. Looking forward to being a repeat customer.”

— Kevin Brown

Buying Used Forklifts: All You Need to Know

If you are looking to buy used forklifts, we’ve got you covered! There is more to purchasing a forklift than just simply picking a model, inspecting it, and handing over some cash. It can be overwhelming but there is certainly more to it than that, however we are here to guide you through your purchase. We will give you some basic advice and tips by breaking down each step of the process to make it simple, time efficient, and risk free. If you’re not sure about the specifications, have a detailed chat with our certified salesperson so that everything becomes crystal clear.

Hundreds of used forklifts are on the market today, but many of them have certainly seen better days. How can you tell which is the hidden gem? When purchasing a used forklift, give the equipment a thorough inspection, test drive it, and look at the maintenancerecords. Manage your expectations during your purchase phase, it is vital to have the right state of mind. When purchasing a used forklift, there many questions that come to mind that you must answer first.

Tip #1 – Questions to Consider Before Seeing the Dealer

1. How high do you need to lift? You must consider the highest racking or package to determine your maximum lifting height required.

2. What do you plan to lift? You need to consider the dimension of your inventory. The length, width, and height will determine exactly how much weight is distributed and what capacity of forklift is required. Also always think of the future; do you foresee heavier loads?

3. What type of inventory are you handling? If you are in the food industry you will require an electric forklift which doesn’t give off contaminating emissions. Flammable materials require a specific forklift built to ensure safety in hazardous conditions. Thecounterbalance forklift is the most common and lends itself to straightforward operation.

4. Will the forklift be used indoor or outdoor or both? Different terrains ( concrete, gravel, dirt, pavement) call for particular forklifts with certain tire types and sizes too. Diesel forklifts are used for outdoors, propane forklifts are used either indoor or outdoor, and electric forklifts are used for indoor, however they are now available for some outdoor use.

5. Any Size Restrictions? Make sure you have a complete understanding of the space over, under, and around your forklift. Consider doorways and overhead beams when loading your product. This will determine your lowered height of a machine – the height of the forklift when the forks are on the ground. If you need to load inside a trailer or van, will your product stack inside?

6. How much space will the truck have to maneuver? You will want a forklift with a tight turn radius if the aisles in your warehouse are narrow or tightly packed. You will want a forklift tailored to the job to stack product effectively in tight spaces.

7. How often are you using the truck? There is a rule of thumb when it comes to forklift usage . More than four hours a day is considered a lot for a forklift. It puts a lot of wear and tear on the forklift along with decreasing its lifespan. At this point you may consider purchasing a new forklift. 

Buying a forklift is not an easy decision, but with this information and after determining the overall condition of the forklift, you will be ready to negotiate with the owner on the final price.

Tip #2 – Questions to Ask When at the Dealers

1. What are the maintenance costs? Maintenance costs can often be the determining factor as to whether or not to purchase the equipment. Find out the history of the service breakdown, when service was done and how often. Find out how available the spareparts  are and the cost of them as this will factor into your maintenance total. You certainly don’t want to buy the forklift if maintenance costs are too high. Make sure you carefully evaluate the equipment first.

2. How long has it been in operation? In your visual inspection you  should check the hour meter reading; it’s important to know how long the vehicle has been in use. Fork lift experts estimate that one hour of truck use is the equivalent to driving a car 30 miles. By this reasoning, a truck that has done over 3,000 hours is nearing the car equivalent of 100,000 miles. Also, it is advisable to check the stated hours against the service history; like cars the meters can be tampered with.

3. Does it come with a warranty? Having a good warranty is crucial when buying used forklifts. Find out what kind of warranty is left on the equipment and what it covers. You should never buy it if they won’t warranty it. Used forklifts still may have a manufacturer’s warranty; ensure the warranty can be transferred.

4. Does the forklift come with any additional attachments? Ask if attachments are included or available for the forklift. In many cases a forklift will come with separate attachments such as drum, carpet poles, booms, dumpers etc. Remember that an attachment can down rate your capacity, recheck the capacity plate for the down rate maximum weight.

5. If buying an electric truck, make sure there’s life left in the battery – Batteries are worth more than 40% of the forklift total value.Forklift batteries are expensive, so it’s really important that there’s lots of life left in the battery. A rule of thumb to calculate the life of a battery is the average forklift battery will last 1,200 charges and each charge will provide approximately 5 hours of run time. Divide the hour meter reading by 5 and this will give you a rough idea of the battery life remaining.

6. Find out if your dealer will inspect your site for you – A reputable dealer will offer to inspect your site and application to ensure that the truck they provide is appropriate to your needs. You should conduct the following tests

• conduct a visual inspection
• take if for a test drive 
• confirm the safety inspection is up-to-date
• check the hour meter reading 
• check the capacity plate for the rating

If the prospective forklift truck passes the above tests, your search for a good used forklift may be over. However, the questions should not stop there.

Tip #3: Things to Avoid When Buying Used Forklifts

•  Avoid discontinued models, these used forklifts may be less expensive up front, but finding parts may be a challenge

• Avoid buying directly from the owner unless the seller is in your area and you can inspect the vehicle in person.

• Avoid buying from online lists. These are usually taken at random, without inspecting the vehicle or verifying the source first.

• Avoid buying from a company who is not established and does not have a long reputation.

• Avoid “as-is” forklifts as they don’t come with any assurances about their soundness. In short, you can’t hold the seller accountable when you learn about a major defect after buying a forklift that was sold “as is”. Buying “certified used forklifts” from a dealer is a better option as they will look over all the systems to make sure the equipment you’re buying is safe and problem-free.

• Avoid older equipment because keep in mind that older models will have higher mileage/hours and will have been put through some rigorous work over the years. You will pay less for older vehicles, but buyer beware, it will probably not last very long.

Tip #4: How to have it Inspected

Visual inspections are very helpful in identifying potential underlying issues. This visual guide will help you establish the condition of the used forklift. Be thorough and take your time. Ensure all the details provided match the forklift you are inspecting.

Inspection. When you find the forklift that interests you, it is time for a hands-on examination. The physical inspection is your final chance to evaluate the used forklift you intend to purchase; you need to ensure that all parts, attachments and features are functioning up to a standard that suits your needs.

It is recommended that a mechanic is present to provide a clear evaluation of the forklift.

• MAST – Start by checking your mast, be sure you know what to inspect. The mast condition is vital and if damaged it creates many issues. Check the mast operation with a load and without a load to confirm the forklift full rated load. Look for lack of binding and smooth operation. Tilt your mast forward and back to see if there is any excessive play, as well as excessive side carriage play. Look for any signs of damage or leaks on the cylinders,and the pins; make sure the tilt and shift cylinders are secure.  Ensure that the chains have equal tension between them and that the hoses are in good condition too. If the forklift has an attachment make sure you put it through its paces to see it do the job it was designed for.

• FORKS –  We recommend that you take a careful look at the forks. Check the forks for any cracks, bends or other types of distortion possibly caused by overloading. As you inspect the forks, check for any welds or cracks because the thickness of heel forks should closely match the thickness of the upright fork shank . You’ll want to have them measured, to be certain you won’t have to replace them.

• ENGINE – Open the hood and start the engine. It should start easily and idle smoothly (it will be more noisy than a car). Look above and below the engine and inspect for leaks, dirt, cracks or any other signs of damage. Check that the air filter is clean and rev engine hard in neutral. Check the tailpipe once warm for blue or black smoke. Exhaust should be minimal if LPG (propane), and free from excessive odour.

• TIRES – Check the condition of the tires; they should be evenly worn, free from major tears, flat spots, chunking or damage. Generally the cushion tires are beyond their useful working life when thirty to thirty-five per cent of the rubber is worn. With pneumatic tires, one must look at the tread wear; once the tread has gone you have reached the point where traction and stability are significantly compromised. With pneumatic tires you should check for balding, cuts, inflation and simple wear.

• OVERHEAD GUARD AND FRAME – Look for any damage or evidence of repairs to the frame; if there has been then the safety and structural reliability of the forklift has been compromised. Check the main supports thoroughly for any bends, cuts, alterations or damage that could affect the overhead guard or the frame’s ability to protect an operator in the event of a dropped load or rollover.

• BATTERY – If you are interested in an electric truck, you need to check the condition of the battery. Check that all battery connections are in good shape. Green and white crystals at the poles might indicate sulphation and convex cells might be suggestive of advanced age. Both can lead to the failure of the battery. Ask the seller, if the battery has warranty and if it was refurbished. 

Tip #5: Brands

Brands are usually always personal preferences, but do some research because there are a few things you do want to keep in mind. Choosing a brand you need to consider are the parts available to get in reasonable time, are the parts and repairs affordable.I believe certain major brands should be easy for you to learn more about them. A lot of information and reviews are readily accessible. Reviews are a very valuable resource. You will also want to know how long the brand has been around for and how long have they been producing. Big name brands aren’t your only option when shopping for forklifts. There are also smaller manufacturers that are known for released top-quality products. You’ll want to research your options so that you can find the best options available to you. It all depends on capacity of the forklift and exactly what environment you will be using your forklift in will determine what brand will be suitable for you.

My suggestion when buying used forklifts would be it is important to go to a dealer that sells all or multiple of the brands for you to test  as well as having the option for new forklifts and long term rental options. Going there with a budget in mind, it may end up more feasible to weigh out all your options. There are tons of great brands on the market and of course, every business is different, and therefore have different needs.

Next Steps

With all this information at your disposal, you should be ready to purchase a used forklift. Contact us to ensure you pick the right one for your needs. Picking up the right forklift will ensure that every cent spent counts, so have a realistic budget in mind. Buying a forklift is an important business investment and there are no shortcuts to take and no corners to cut. 

We hope this guide was helpful to you. Remember to check out our used forklifts.  We can also provide you with training, service programs, parts and rentals. Don’t forget we are just a phone call or email away.

Our dedicated sales experts will help you find the perfect used forklift for your needs and application. We can also provide you with planned maintenance agreements, safety inspections, forklift parts and operator training!  

“We purchased a used fork lift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience.

”

— Dons Trailer

The Importance of Lockout Tagout Training

Lockout tagout training is a way to protect yourself and others by ensuring that your forklift remains completely, temporarily off. In this article we will outline why lockout tagout training is important, what it is, what the Ontario regulations are, why you need training, and basic steps for lockout tagout. Lockout and tagout is more than putting a lock on a switch; it consists of a comprehensive step-by-step processes that involves communication, coordination, and training. Contact us for lockout tagout training.

The Importance of Lockout Tagout Training

Forklifts undoubtedly break down and need service. Shutting them off is just not enough when repairs are required, because someone can just come along and hop on the truck, totally unaware of any issue. They may start the truck, begin driving and a major accident happens. Many serious accidents have happened when someone thought a machine was safely shut off.

According to OSHA(Occupational Safety and Health Act), following proper Lockout Tagout procedures prevents an estimated 120 fatalities and 50,000 injuries each year. It consistently ranks among the top of workplace violations. Many serious accidents have occurred because someone thought a machine was safely shut off and it wasn’t. Lockout tagout will protect you and others from injuries and fatalities. It’s very important to create change in a workplace. Organizations need to have long-term vision for plant safety and generate awareness for employers, supervisors and employees regarding hazardous energy control.  A positive attitude can prevent injuries, and a loss in production time can be minimized while profitability can be increased. One way to keep workers safe is through a dedication to Lockout Tagout.

Today many manufacturers are very focused on cutting costs and improving production efficiency; however there’s no need to sacrifice employee safety. Not being compliant with the safety rules will have big consequences – fines, penalties, plant shutdowns and fatalities. Simply LOTO (lockout tagout) is a safety practice that protects employees and visitors. Follow the six steps to ensure your safety:

• Prepare

• Control the energy source

• Isolate the equipment

• Attach LOTO devices

• Control stored energy

• Verify that there is zero energy left

Note: ONLY the authorized individual who placed the lock and tag onto the system is the one who is permitted to remove them. This procedure helps make sure the system cannot be started up without the authorized individual’s knowledge.

What is Lockout Tagout Training? 

Lockout tagout (LOTO) or lock and tag is a safety procedure which is used in industry to ensure that dangerous machines are properly shut off and not able to be started up again before work is started on the equipment in question. Lockout is a lock and key device which physically locks the forklift in a safe mode and tagout is a tag placed on the lock to identify the worker who placed it and may not be operated until the tagout device is removed.The worker then holds the key for the lock ensuring that only he or she can remove the lock and start the machine. In most cases, these devices will have loops or tabs which can be locked to a stationary item in a safe position. This minimizes workplace confusion; essentially, the equipment or forklift won’t operate, and everyone is kept informed as to why.

Tagout is used when lockout is required. A tag affixed to the locked device cautions that it should not be turned on.This labeling process is used to include the following information:

1.Why the lockout/tag out is required (repair, maintenance, etc.)
2.Time of application of the lock/tag
3.The name of the authorized person who attached the tag and lock to the system.

Lockout devices hold energy-isolation devices in a safe or “off” position; it’s a warning device. It provides protection by preventing machines or equipment from becoming energized that no one can remove it without a key. This prevents accidental startup of a machine while it is in a hazardous state or while a worker is in direct contact with it.

Note: ONLY the authorized individual who placed the lock and tag onto the system is the one who is permitted to remove it. This procedure helps make sure the system cannot be started up without the authorized individual’s knowledge.

What are the Ontario regulations?

Lockout is defined in the Canadian standard lockout method CSA Z460-13 There is states that “Control of Hazardous Energy – deliberate or unintended release of hazardous energy carries the very real risk of serious injuries or even fatality. A business must be able to demonstrate due diligence toward prevention of electrical injuries to implement safety practices when employees work on or near hazardous energy. Lockout is recognized as the primary method, while there are several effective methods for controlling hazardous energy associated with potentially harmful equipment, machines and processes.”  This standard outlines the responsibility and minimum requirements to protect individuals from injury from the inadvertent release of hazardous energy when working with equipment and machines

CSA Z460-13, Control of hazardous energy, says that only authorized, or qualified, personnel should do energy isolation and lockout. “Authorized” persons are distinguished from “affected” persons who are those not directly involved in the work requiring energy control but who may be in the area. Employers should have written procedures specific to each machine that needs to be maintained or repaired. Procedures will identify the machine, the types of energy sources on the machine and the number and types of equipment needed to perform the lockout.

The OSHA standard for The Control of Hazardous Energy (Lockout/Tagout) (29 CFR 1910.147) for general industry, outlines specific actions and procedures for addressing and controlling hazardous energy during servicing and maintenance of machines and equipment. Regulations require employers to put safety procedures in place to protect workers by totally isolating machinery from the energy sources that drive them.

Why is it Important?

People are the most valuable asset you have in your company. It is important to realize that accidents can easily occur in industrial work settings if things are not properly handled and contained, and this is mostly attributed to the materials and processes that industrial plants have to deal with on a daily basis. While manufacturers today are very focused on cutting costs and improving production efficiency, there’s no need to sacrifice employee safety. The consequences of not being in compliance with safety regulations are drastic – potential fines for violating the regulations can be severe. The minimum fine is $5,000 to $70,000 if no deaths occur. Criminal charges and a fine of $250,000 to $500,000 will be issued for loss of life situations.

Preparation and practice are keys to ensuring that machines are locked out, or tagged without a hitch. Every team member should keep on their toes and remain sharp; this preparation will reduce the chances of an accident. Similar to the way in which training helps you stay prepared, it also allows you to properly test all your equipment and ensure that they are being properly maintained. If the equipment within your industrial setting is not being properly maintained, there is always the possibility that a lockout tagout procedure will not necessarily contain and isolate any hazardous energy. A lockout tagout procedure is like an “emergency and safety plan”. Essentially, industries have to understand the differences between an authorized employee and an affected employee, and then work this into their standing safety plans. The following video further highlights the importance of lockout tagout procedure.

Lockout tagout standard saves about 122 lives and prevents 28,000 lost workday injuries each year, therefore it’s likely that well over 800 lives have been saved since the standard went into effect. That’s more than 800 people who still come home to their families friends and loved ones. Unfortunate tragedies do still occur, but many of them could be prevented if the lockout standard is applied correctly.

Who needs the training?

 Training is an important part of industrial safety protocol, and it is one of the keys to ensuring that industrial spaces remain safe, secure, and efficient when handling their day to day activities. To ensure operators understand the importance of lock out and energy isolation procedures, you should involve workers in the process. They can see the dangers and risks involved, and understand why they have to follow the procedures. All authorized employees, affected employees who service or maintain equipment should be trained to protect them from serious injury and death caused for hazardous energy. Additionally temporary personnel as well as outside service and contractor personnel must also be trained in hazardous energy control. The OSHA standard concerning lockout tagout reads, OSHAconsiders these training requirements to be of critical importance in helping to ensure that the applicable provisions of the hazardous energy control procedures are known, understood,and strictly adhered to by employees. Employers are required to certify that effective training and retraining has been provided to all employees covered by the standard. The certification must contain each employee’s name and dates of training.

Each party in the workplace has a responsibility in the lockout program. In general:

Management is responsible for:

• Drafting, periodically reviewing, and updating the written program.

• Identifying the employees, machines, equipment, and processes included in the program.

• Providing the necessary protective equipment, hardware and appliances.

• Monitoring and measuring conformance with the program.

Supervisors are responsible for:

• Distributing protective equipment, hardware, and any appliance; and ensuring its proper use by employees.

• Ensuring that equipment-specific procedures are established for the machines, equipment and processes in their area.

• Ensuring that only properly trained employees perform service or maintenance that require lockout.

• Ensuring that employees under their supervision follow the established lockout procedures where required.

Employees are responsible for:

• Assisting in the development of equipment-specific procedures.

• Following the procedures that have been developed.

• Reporting any problems associated with those procedures, the equipment, or the process of locking and tagging out.

We recommend that you should renew your training every 3 years. Proper and effective training can be the difference between a safe work setting and a hazardous one. Lockout Tagout protocols make it easier to implement safety measures, but these protocols are only as strong as the teams that carry them out, and this is where proper lock tagout training comes into play. It is often the case that people neglect to follow these guidelines, and in the absence of an effective training program, it may go unnoticed.

What industries is it most relevant in?

 Any industry or business that uses some kind of machinery or equipment requires lockout tagout procedures. Unexpected energization or startup of machines and equipment, or release of stored energy can cause injury. Any moving parts like presses, blades and propellers are a source of energy. Electrical, mechanical, hydraulic, and pneumatic are hazardous energy that can harm workers. Lockout tagout does not apply to all scenarios, but equipment that can be affected by stored energy include maintenance equipment, hoists, automotive lifts, material handling equipment, and other machinery.  Below is a few examples of some industries that are most often use lockout tagout training and procedures.

1. Manufacturing –  Machinery and equipment used in the manufacturing process for companies such as Pepsi, Coke, and Intel are often powerful and dangerous. 

2. Government –  Areas of concern include boiler rooms, kitchens, loading docks, and rooftops; basically, any areas of the building where equipment that might have “stored energy” is found.

3. Equipment Repair and Service – Modern machinery can store many different kinds of energy. These include electricity, hydraulic, gas, thermal, gravity, pneumatic, steam and kinetic.

4. Wholesale & Distribution –  Because of the automation revolution, massive conveyor belt systems move products from place to place with little or no human interaction in companies such as Amazon and  Fedex.

5. Mining – There are many energy sources in the mining industry including electricity, machinery, pressure lines and vessels, sliding/falling material and other miscellaneous sources.

6. Utilities –  Energy generating requirements include both external power and energy to operate the plant itself such as wind turbines.

7. Waste Management – This industry uses large trucks with powerful components such as the garbage truck and conveyor belts.

8. Rail Transport – Trains have a lot of moving parts  such as the brake system and require loading processes which involve equipment and machinery.

How Can You Determine When a Machine Must Be Locked Out?

However, it is sometimes difficult to determine when a machine must be locked out and when servicing can be safely accomplished without lockout. The rule that OSHA states is that:

• An employee places part of their body in harm’s way.

• An employee performs any major servicing or maintenance work.

What are the basic steps of lockout tagout?

Think, Plan, and Check.

• If you are in charge, think through the entire procedure.
• Identify all parts of any systems that need to be shut down.
• Determine what switches, equipment and people will be involved. 
• Carefully plan how restarting will take place. Communicate. 
• Notify all those who need to know that a lockout tagout procedure …

Some basic steps are common to all lockout tagout procedures, though you will need to get more specific for your individual situation. An effective lockout tagout program should include the following 9 steps listed below.

Wayco is located in Kitchener, Ontario and services customers from cities such as  Mississauga, Brampton, Hamilton, Milton, Kitchener, Cambridge, London, Guelph and many other local cities. Lockout is an essential safety procedure that prevents equipment, machines and processes from harming workers. Contact us today for qualified training in your workplace or onsite at WAYCO’s training facility!

Forklift Training Guelph

In this article, we will discuss the forklift training Guelph, courses ForkliftHub provides for the growing Guelph region. ForkliftHub has been keeping people safe across Ontario for 20 years. We specialize in providing training to experienced individuals or groups who wish to enhance their current skills and to those who are new and need to obtain certification for a new career. We are a reliable and reputable company that sets high standards and offers superior training. We strive every day to provide our customers with excellence. If you are interested in forklift training,

Guelph, Ontario 

Is ranked fourth alongside Canada’s largest cities as a top place to do business and also ranked third in Canada for entrepreneurial perspective and tenth for entrepreneurial presence. Guelph is a prosperous innovative business community with business ownership growth that reflects new future business growth. The Winter 2018 Outlook report states that Guelph’s economy has performed strongly in recent years and is expected to continue to grow above the provincial pace for both 2018 and 2019. This is proof that Guelph is a great place for businesses looking to open or expand in Ontario and people are taking notice. 

This independent ranking confirms what those of us in Guelph have known for a long time – this city is a great place to start and grow a business,” said Mayor Cam Guthrie. “We have it all – location, skilled talent, affordability, and excellent business support networks. I often hear from local entrepreneurs that there truly is something special about Guelph.”

Guelph is proud of its diverse and stable economy. The Guelph area is attractive not only to Advanced Manufacturing companies but also to Agri-food and Innovation firms, Environmental Management and Technology companies and Tourism Operators. It is these five facets of the local economy that have been identified in Guelph’s Economic Development Strategy as growth industries on which to focus economic development activities.  In Guelph-Wellington, there are more than 90 companies employing approximately 6,500 people in this sector. This includes:

• government                          

• education

• biotechnology

• agri-food technology

• agricultural supply

• equipment

• food processing

• associations

• research

• marketing

• other services                         

Key Aspects of Training

Whether you need forklift training, a forklift, or to speak to a service advisor, the services we offer will help your company on the road to success! As business develops in the town of Guelph it is necessary for our business to provide forklifts, material handling equipment, and forklift training for their facilities. It is important to provide proper training to all employees who operate forklifts because a forklift is a powerful tool. It allows the movement and storage of products and materials efficiently and safely, however, accidents could nevertheless occur when operating a forklift. It has been found that most of the forklift accidents occur as a result of driver error. Having properly certified and trained operators on board becomes mandatory for business owners. Like any vehicle, there are rules and regulations that come with operating a forklift. Below are key forklift training points:

1. Safety

One of the most important issues that must be addressed is workplace safety training for forklift operators. OSHA (Occupational Safety and Health Act) statistics indicate that there are roughly 85 forklift fatalities and 34,900 serious injuries each year, with 42 percent of the forklift fatalities from the operator’s being crushed by a tipping vehicle. Safety begins with proper forklift training. Because of this, OSHA requires training programs to combine formal instruction, such as lectures and written material, with practical training and a workplace performance evaluation. Forklift training reduces workplace injuries, and deaths and raises awareness of hazards to the workers and others.

Not only is forklift safety training for the forklift operator but also for individuals who will work in the same area as those forklifts. Both need to know safety procedures to avoid causing or being involved in an accident. One of the major causes of work-related accidents happens when a load falls onto another worker. If both the driver and the worker had been trained to clear the area, then the injury would not have occurred. ForkliftHub’s number one priority is to ensure a safer workplace and provide your company with due diligence in your safety procedures. The combination of forklifts and workers on foot is a deadly one—usually for the worker on foot.

Business owners that use forklifts also play a big role in safety. A poor workplace design with narrow aisles, improper stocking methods, high foot traffic, excessive noise and too heavy of loads can affect the safety of your workers and contribute to the hazardous use of the forklift. Creating a workplace that is well-organized, safe and fully functional will ensure that employees can complete their roles correctly and safely. 

Spend a little extra time practicing safety measures around forklifts to help keep employees safe and the business functioning at its optimal level!

2.Know the Machinery- and the Rules

Forklift technology has advanced a lot and knowing one forklift does not mean the rest are all the same. Having a clear understanding of the forklift’s load capacity is crucial. Workers with an inadequate knowledge of a forklift’s load capacity are placing themselves and those around them at serious risk. As more forklift options and attachments become available, it increases the risk of not using your forklift properly and causes accidents and injury. Understanding and knowing your forklift will increase the level of safety within your workplace. Different brands or models function differently.  Components such as pedals, switches, and steering can vary from one type of forklift to the next. In addition, workplace conditions like rough surfaces, obstructions and closed environments can present hazardous conditions that make it critical for operators to get proper safety training. Businesses should create a forklift safety program by training their employees to have a clear understanding of their machine and the proper process and procedure for operating it. If you are struggling to know your forklift truck, please contact us for an informal chat with one of our friendly experts.

 Here are a few tips on how to get to know your machine:

• always read the capacity plate on your machine 

• identify any attachments and the down-rated capacity

• be aware of your forklift and the loads you are handling; know your limits

• different weight, size and height will affect how high or low you can lift your load

• the higher you lift your load in the air, the farther the capacity of your forklift to fall

• various attachments will lower your total capacity allowed

Your employees still have to deal with many risks even if you run the safest warehouse in the world. Risks could be related to equipment failures due to lack of maintenance. You should always listen to the manufacturer’s service guidelines to prevent unfortunate accidents. Here at ForkliftHub, we offer a pre-operational checklist which needs to be done prior to every shift for extra safety. In addition, a record of the forklift inspection must be kept on file to stay compliant with CSA B335-04 Section 6.8. Compliance with this by-law is required in order to renew your forklift certification every 3 years, but it may be a good option to refresh your operators sooner. Operators tend to get a little lackadaisical over time and accidents therefore tend to happen more often.

3. Awareness

Don’t Be Distracted: When you’re distracted you’re not paying full attention to your task and when the task is operating heavy machinery; distraction can be fatal.  It takes less than a second for an accident to happen.  If you are operating a forklift it is imperative that you avoid distractions. That means not looking at paperwork, daydreaming about what you are going to do after work, using your cell phone, or being focused on what your co-workers are looking at behind you.  Keep your focus.

Watch Out for Pedestrians: A forklift operator is responsible for operating in a safe manner; this includes avoiding all pedestrians in the work area. Pedestrians use the same roadway and you will learn at our forklift training course that pedestrians may not always be watching out for your forklift. Pedestrians may not understand that forklifts have rear steering and their visibility is restricted. Workplace safety always requires some thinking ahead; one has to imagine all of the “What ifs?”

Purchase Safety Products: For companies that care about their employees and are passionate about providing a safe workplace, ForklitfHub has safety products such as warning lights, alarms, mirrors, backup handles, and more. The best effective traffic management is to make guarded pedestrian zones to reduce forklift accidents between forklifts and pedestrians. Our comprehensive line of products is developed and manufactured to deliver the highest standards of safety and protection. It is also important to receive basic awareness training for non-operators such as visitors, office staff or salespeople who may venture into the warehouse or yard.

Let’s look at ways facilities can improve safety for pedestrians around forklifts:

• wear bright clothes

• provide safety training for both operators and pedestrians 
  

• utilize sensor mirrors, warning spotlights, and horns 

• light up and keep aisles clear

• create a safe walkway for pedestrians

• check your warehouse for overall safety

Pedestrian safety is just as important as operator safety.

Why Wayco Provides the Best Training

Training and pedestrian safety around forklift operators should be a three-tiered approach. First for management, which is responsible for the larger picture of training, plant design, staff, and safety equipment. Second for the forklift operator who may encounter pedestrians, and finally training for pedestrians. At Wayco, we strive continuously to improve and train our operators and pedestrians on the newest processes and procedures. Many people and businesses are still unaware or turn a blind eye to this growing issue, and both employees and employers must take responsibility to make workplaces safer.

Forklift operator and pedestrian evaluation is a key aspect of our training here at ForkliftHub. Our qualified instructor's training policy determines if the operator has fulfilled the requirements to ensure compliance with all the safety requirements and is competent to operate a forklift.  OSHA standards do not mention how an operator gets assessed, so our excellent instructors at ForkliftHub have established their own assessments to make sure that we comply with OSHA policy. This means we need to determine the areas where operators are lacking skill and we need to find where they frequently commit mistakes and errors to make them a more competent operator, one who is fully aware of pedestrians. Here are a few key points that our experienced trainer uses to evaluate the operator above the standard requirements:

Operator Behavior – Operator behaviour is important when driving forklift trucks in the workplace. An unruly operator can influence other workers. If one operator is a bad apple; it can spoil the whole bunch as well. Their bad habits may rub off on others.

Safety – Training at your facility, our qualified instructor is to give you clear advice on your workplace safety design. Our qualified trainers are passionate and committed to educating forklift operators in the correct and safe driving practices. They will also ensure that driver have the knowledge and understanding of how important it is to work safely each day in order to go home to their families.

Forklift Pre-Use Inspection – Our trainer will make sure you follow many aspects of forklift operation such as doing a daily checklist, recording the findings, reporting the findings to your superior, and even troubleshooting any lift truck problems. A good operator will look for possible defects and damage prior to operation.

Loading Material –  Our qualified trainer will teach you about the standard terms such as center of gravity, weight, balance, and stability triangle, but will also go above the standards. Most operators do not know that when loading, they need to make sure that nobody is near the load. Many people do not realize the danger this entails. Toppling down of the load could happen, crushing someone near the load.

When Traveling – A good operator observes traffic and pedestrian rules. Warning signs are a great tool for different key areas in the workplace to follow by all. 

We believe safety comes first and very much look forward to keeping your visitors, employees and operators safe around your forklifts

Why Businesses Need to Train Their Employees

For many employees, the workplace has become a second home, due to the amount of time people spend at work. Their safety is important and employers and employees alike should take safety seriously. Today companies have become very conscious of liability issues, fines, insurance premiums soaring, workers’ compensation claims, legal fees and the Ministry of labour enforcing its guidelines. If workers and not taught the right way of operating forklifts someone can lose their life. Proper safety makes a big difference for both the employer and the employee because they both win. The positive benefit for the employer is a rise in productivity, fewer staff absences, less staff turnover and an improved quality of work. On the other hand, employees will appreciate their safe work environment, they will become more engaged and actively contribute to the team. Human life is priceless. Forklift Safety needs to be an important priority at a workplace and Wayco can help make this happen.

OSHA statistics indicate that there are roughly 85 forklift fatalities and 34,900 serious injuries each year, with 42 percent of the forklift fatalities coming from the operator being crushed by a tipping vehicle. Safety begins with proper forklift training. OSHA requires training programs to combine formal instruction, such as lectures and written material, with practical training and a workplace performance evaluation. Forklift training reduces workplace injuries, and deaths and raises awareness of hazards to the worker and others.

OSHA spells out the OSHA forklift certification requirements for employee forklift training in 1910.178(l) in the standard,  OHSA R.R.O. 1990, Reg 851. This standard requires employers to develop and implement a forklift operator training program. OSHA states that no worker shall operate a lifting device, mobile equipment, vehicle or powered machine, tool, or equipment unless he or she is competent to do so.

OSHA requires that the forklift training program be based on:

• General principles of safe forklift operation

• The type of vehicles being used (the training requirements are actually for “powered industrial trucks” which include forklifts but also other types of vehicles)

• Hazards created by the use of the forklift in the workplace

• The general safety requirements of the OSHA-powered industrial truck/forklift standard

It’s the right thing to do. Employers want to send their workers home in the same condition they came in.

Operating a forklift requires training and certification to ensure safety in the workplace and helps the employer comply with the law. Working safely should always be a top priority. If you are looking for expert forklift training, contact the professionals at Wayco.

Electric Pallet Jack – Get One Today

If your company does dock work, delivery service, stock replenishment or heavy manufacturing,an electric pallet jack is designed to suit light to medium duty load handling and warehousing applications and it has a smaller price tag when compared to a sit-down forklift. If you are looking to purchase an electric pallet jack, contact us today; we deliver in design, customer service and value with every model we see and you will find that they are built for years of trouble free service.

To discuss your pallet jack options:

Electric Pallet Jacks

Are a type of equipment used for low-level lifting and moving pallets; they are also called electric pallet trucks.The forks  on an electric pallet jack are separated vertically from the front wheels as the hydraulic jack is raised. Power pallet jacks are also known as electric walk behind pallet trucks. The single or double pallet jacks are used to help lift, move, and stack loads that are too heavy to lift manually and transfer from one location to another location.

An Electric Pallet Jack is smaller than a reach truck. It is commonly used in warehouses to make pulling product through the warehouse more efficient, convenient and with lower maintenance costs. It is ideal for production lines or any industrial material handling applications and is able to suit every intensive or light operation, performance and driver comfort. It is electric powered making it friendlier to the environment and ideal for warehouse applications. 

The following video shows Starke electric pallet jacks PT30-45MXA offers everything you could want in a light to medium duty electric pallet jack.

You’ll want to choose the pallet stacker lift that fits in best with your routine and warehouse set-up. When deciding this, the most important questions you have to ask yourself are how much weight will you be lifting and how high? Typically the maximum lift height is 12’ or lower and the maximum weight it can handle is up to 3500 lbs. If you require more lift height or weight than this, you should consider purchasing a forklift instead.

No more Pumping, Pushing or Pulling! Discover our full range of Starke electric pallet Jack Trucks.

How To Get An Electric Pallet Jack?

In case you are looking for a electric pallet jack for your warehouse or loading dock, Wayco Multi-Lift is the right dealer to fulfill your requirements. We carry a wide variety of electric pallet jacks. We will help you find the right one! We carry a wide range of Starke electric pallets with many options, allowing you to do more in less time with increased productivity.

When choosing a pallet truck you should consider the different power sources available. The best option, however, would be the electric powered pallet jacks as these give you sufficient power for most operations; and they are also safe to use.

Buying the electric power pallet jack means you will be getting:

• Quality equipment that doesn’t slow down productivity

• Optimal balance between performance, durability and cost to provide superior value

• A highly maneuverable way to pull material through your warehouse

• A piece of equipment designed for optimized visibility, maximum performance, and ease of service

Stärke means strength and that perfectly describes how they perform in design, customer service, and value. It describes their commitment to worker safety and to their products themselves. You will see for yourself once you purchase a piece of Starke equipment. 

What Industries Use Them the Most?

If your company’s processes involve running a warehouse based business or any kind of storage facility, then you probably own or need to own an electric pallet jack or two.  Electric pallet trucks are one of the most versatile material moving equipment in the industry. Bigger facilities have both the manual and electric models, mainly used for less-strenuous tasks that do not require the use of a forklift truck. Because of an electric pallet jack’s size and easy maneuverability it allows warehouse workers to transport loads quickly from one place to another. They are Ideal for small businesses such as retail stores, wholesale delivery and food processing applications.  Electric pallet jacks are often used to transport small pallets of products to delivery trucks; from storage facilities; or from warehouses to main retail floors. Small business owners and employees also use them to transport boxes, displays, filing cabinets and furniture; making electric pallet jacks extremely versatile. They are designed to be used on small delivery trucks. Their self propelled movement adds an ease of transport as well as navigation in tight and congested areas. The electric pallet truck is a handy, multi-use solution for nearly any application.

What are the Benefits of Using an Electric Pallet Jack?

One of the main benefits of an electric pallet jack is their ability to cover huge distances in a short period of time at greater speeds than a manual pallet jack. When you need to haul product across the warehouse, motorization allows the operator to ride on the jack while transporting loads quickly. Employee productivity is also increased because the electric pallet truck. Other benefits include:

• Safety – Operating a manual pallet jack does not have to be a risky procedure with proper training, anyone, no matter their physical strength or agility, can operate electric pallet jacks. However, the supportive power of an electric pallet jack can reduce strain and make operating it easier overall, which in turn helps make it a safe option for materials handling. An unobstructed view for operators gives good visibility to see what’s in front of you which significantly reduces accidents.

• Efficiency – An electric pallet jack has the ability to cover huge distances in a short period of time at greater speeds than a manual pallet jack. When you need to haul product across the warehouse, motorization allows the operator to ride on the jack while transporting loads quickly. Electric pallet jacks can get the job done in a shorter amount of time, which in turn can lower your warehouse’s overall operating costs.

• Eco-friendliness –  Environmentally-friendly trucks have become a popular trend. As green technology is integrated more and more into industrial and material handling enterprises, new methods of developing environmentally friendly goods and products have come to the forefront. The same is true with electric pallet trucks. Unlike certain types of fuel, electric power is a clean energy source that doesn’t produce harmful fumes and runs more quietly. That means the operator is able to ride effectively through the warehouse.

Starke prides itself on collaborating with world leaders in automotive technology to establish and offer a dynamic line of eco-friendly forklifts and material handling appliances. STARKE forklifts offer the most current machines built on economic and ecologic technologies. Their features include energy saving and reduce component wear as compared to other competing vendors. STARKE is committed and dedicated to improving forklift solutions and reducing energy consumption. In addition, Starke offers EPA approved LPG and Diesel engines manufactured by proven companies.

How To Operate Them 

If your warehouse staff aren’t well versed in how to operate manual and electric pallet jacks safely, it could ultimately end up costing you—in more ways than one! You are likely to damage the property or cause injury to yourself or others, if you don’t follow the operation instructions and get proper pallet jack certification. Follow the steps below to ensure that you’re using an electric pallet jack safely to move pallets and loads across your warehouse or plant floor.

1. After charging unplug the electric power pallet truck from its charger.
   
   

2. Using the release handle lower the forks to the ground.

3. Using the control handle maneuver the pallet jack (refer to the owner manual) by pushing the forward button to move forward or go backwards; press reverse.

4. Line up the forks of the electric pallet truck with the pallet.

5. In forward position move forward to slide forks into the pallet opening.

6. Using the controls, lift the load off the ground.

7. In the forward position use the handle to accelerate and direct the pallet jack to the location where you want to unload.

8. Arriving to the spot where you want to unload, come to a complete stop before lowering the forks.

9. Lower the forks to the ground all the way.

10. Again using the control handle in the backward position remove the forks from the opening.

Now, you’re ready to pick up the next load! Once you know the proper steps, operating an electric or manual pallet jack is so easy a child could do it! Remember operator training and certification is still required to operate an electric pallet jack. There are many different types of pallet jacks and you must be familiar with all controls and understand the proper use of attachments.

When you are finished with the electric pallet jack, maneuver it back to the charging station and plug it in so that it is powered and ready for the next use.

What Training is Required

Electric power pallet jacks, also known as a low lift walkie, walkie-rider, or a high lift walkie stacker, may look simple in appearance – no cab, no mast, just a simple tiller arm, but they can be dangerous because the machine can cause injuries or damage property. Therefore, you still require a training certification to prevent accidents. Keep your employees, trucks, and work spaces safe with electric pallet truck training with Wayco. Our course is designed to provide pallet truck operators with the knowledge required to competently and safely operate the equipment.

The greatest part of our training is the way it shows you the danger of what could happen if it is not used properly. Our training also includes:

• Health & Safety Standards

• Do’s and Don’ts

• Preventative Maintenance

• Proper Procedures for Safe Operation

• Proper load handling

The key to training is reducing pallet truck risk. Each year, hundreds of workers suffer severe crush injuries to their feet and toes as a result of pallet truck accidents, the majority of which are preventable. Therefore it’s vital that you and your staff understand your responsibilities and limit the risk wherever possible.

This course provides in-depth training for operators of powered walkies and pallet jacks commonly used in industrial, manufacturing and construction applications. Training includes Section 25(2)(a),(d) and (h) and Regulation 851 of the Occupational Health and Safety Act which provides the requirements for training and certification of powered lift truck operators. Training meets the CSA Standard B335-15. Pallet jack safety certification consists of classroom theory, a written test and practical hands-on experience.

“Exceptional quality and service. Left the training class with more than I expected. Looking forward to being a repeat customer.”

— Kevin Brown

Forklift Licence – What To Ask When Calling To Find A Good Trainer

Choosing your forklift trainer isn’t as hard or as inconvenient as it may sound. Choosing your forklift instructor is the first step to getting your forklift licence. Obviously you’ll want to choose an experienced forklift trainer is committed to quality, patient, enthusiastic, highly skilled, and values the lives of others.The job qualifications of a forklift trainer closely matches those of an athletic sports coach because forklift trainers really are coaches in an industrial setting, imparting knowledge and encouraging their trainees to be the best they can be. Any forklift training class worth taking should be conducted on a pass/fail basis. You don’t want trainers going through a program where everyone passes regardless of competency. Contact us to get started with your forklift certification today!

What to Ask When Calling To Find A Good Forklift Trainer For Your Forklift Licence

No matter what the nature of your business is, if forklifts are used in your daily operation, you need adequate training for your staff. A good forklift trainer will train them in accordance with the Occupational Safety and Health Administration (OSHA) standard in the safe operation of forklifts. Proper training will help prevent  industrial accidents that may cause serious injury or death. It is mandatory for every company to comply with the present legislation. It is the job of the forklift trainer to make sure forklift operators are competent and knowledgeable enough, because if an operator is not adequately trained to handle and drive forklifts, they can cause more harm than good to your business. To help you find a good forklift trainer, here are some questions you need to ask them when calling.

Are you a qualified Forklift Trainer?

A qualified trainer would be a person who:

• Has a recognized degree, certificate, or professional standing

• By knowledge, training and experience, has demonstrated the ability to train and evaluate powered industrial truck operators.

• Is professional 

• Has the right levels of experience from forklift trainers in order to produce safe and operational forklift operators. 

• Is certified to operate a powered industrial truck according to OSHA standards and that the trainer

• Has had their performance evaluated according to the provisions of 1910.178(l)(3) every three years. It is always important to ask for proof of their forklift trainer certification to determine whether or not  they have the proper qualifications.

What type of person makes a good trainer? This is something you need to put a lot of thought into, since it will make or break your forklift safety program. 

• Person who desires to be a forklift trainer and expresses interest in the position.

• Person with good verbal communication skills.

• Person with a good safety record and who is not brand new to your company.

• Person who already has basic forklift operational skills.

• Person who is not afraid to confront those who are not following the rules for safe operation.

• Person with good organizational and people management skills.

• Person with basic computer skills, who can use PowerPoint and communicate via email.

• Person who has successfully coached a team in their past; training is a lot like coaching.

What training classifications do you provide?

There are many types of forklifts used in different industries. When choosing a forklift training course you need to be equipment specific to your needs. Pick a forklift trainer that offers a variety of training in numerous forklift types as well as safety courses such aspedestrian awareness, fall arrest, propane cylinder exchange, WHMIS, lockout / tagout, battery and train the trainer. Just in case you enjoy teaching, maybe train the trainer could be for you. If you are looking for a new career skill, talk to the trainer to find out what the most common forklift is. 

Do you have a flexible forklift driving school schedule? 

A qualified forklift trainer can work with you and customize a schedule to suit the individuals or groups in your workplace and to fit with your ideal time frame. This will allow your company greater flexibility to choose training either at your site or at our forklift training center to help accommodate shift work applications. A good forklift trainer will custom-tailor their training to fit your business’ specific needs. Wayco has flexible schedules and excellent rates.  Our instructors are certified, very efficient, and helpful. Our affordable and flexible forklift training course offers a great way for everyone from novice forklift operators to experienced operators to learn how to drive a forklift, obtain refresher training, update their forklift training credentials, and much more. Check out the training calendar for scheduled dates. If these dates are not suitable, contact the trainer for a customized date.

What will I learn in your class?

Trainers need to be more than DVD inserters. Simply showing up and getting a piece of paper that says they attended is not acceptable by the trainer nor the OSHA. A trainee should improve their knowledge, learn with passion, identify and fix workplace hazards and remind themselves they should want to help others work safe. The training must be a combination of formal – such as lecture and video – and practical – such as demonstration and practical exercises – and include an evaluation of operator performance in the workplace.A good quality school will educate trainees in numerous topics about forklift safety, equipment operation, related OSHA regulations, workplace-specific subjects and in applicable law regulations. In addition to these, the school should provide an intensive course to address forklift maintenance and inspection that includes refueling, recharging, and basic troubleshooting. 

By the end of this forklift training, participants should be able to:

• Explain operator competency

• Discuss workplace hazards

• Explain stability principles

• Explain how to conduct pre-operational checks

• Explain safe operating principles

• Explain fuel source hazards

What is the duration of the course?

Effective forklift training will depend on the complexity and comprehensiveness of the training. The standard training course, usually lasts for 4-6 hours; this is the time required in order to absorb many facts and information as possible. It is not advisable to enroll in a course that promises you to become certified in just few hours of training.The more complex the forklift the longer your course will take. For example, a rough terrain will take more time than a counter balance forklift. 

Do you offer placement?

Are you wondering how to get a forklift job? Employers look for job applicants who have completed OSHA compliant forklift training. Most forklift trainers do not offer job placement, but some training facilities are affiliated with companies that do hire forklift operators. 

If you are looking to start a new career, you can look for employment on the Wayco website in the jobs tab for placement agencies or companies looking to hire. Our employment assistance program to assist in quick job placement is just one of the things that makes it safe to say that WAYCO training is the first choice for forklift training and certification. Wherever you want to work, the pay is good, there are plenty of forklift jobs to go around and some of the main types of organizations that have forklift certified jobs to offer include manufacturing, construction, airports, and haulage depots.

What do I require for class?

Workers must wear appropriate work clothing which includes visibility jackets, hard hats, hard soled shoes, and they need to avoid loose clothing. Many providers don’t tell you what materials are available or what they cost until you attend their class and then it is too late. They undercharge for the training so they can overcharge for the videos and materials once they have you on the hook.

Wayco’s  training course requires you to wear proper clothing, work boots and bring the ministry required photocopy of ID. There are no extra costs for materials used but we do require proof of identification when you arrive to our class. It is also important to meet the ministry requirements for proper record keeping, photocopy of ID, copy of test and practical evaluation signed by the trainer are kept on file for 3 years. 

Do I receive updated notifications?

Wayco will handle updates and notifications for you. Three years after you receive your forklift certification, you are required to renew your expired forklift licence. You will receive notification one month prior to your expire date via email, mail or a phone call.  We will also update you on any new forklift information or updates regarding forklift training laws. The expiry date is printed on the bottom right corner of your licence card. You should update your contact details if it changes. OSHA inspectors conduct surprise inspections at work sites; you do not know when they will knock on your door. Always be ready. You do not want to get penalized andfined for thousands of dollars for every operator found not certified. Get all your operators trained and certified.OSHA is stricter and will always be protective of the welfare of workers and implementation of their rules and regulations, so keeping your certification renewed is important!

You’ve worked hard to attain your goal. Training is just a small investment, but it could make a very big impact on your career. Always keep in mind that quality training is worth the cost. Remember forklift training reduces the risk of injury or even death. I am ending this article by wishing you good luck on your career!

Automated Forklifts – The Ultimate Purchasing Guide

Is there a new world of automated forklifts upon us? Will we even need humans to operate forklifts once the automated robots take over? Warehouse operations are more complex today than they have ever been. In today’s fast-paced business climate, customers increasingly demand and expect more from their warehouse and distribution centers. Customers today are finicky. They expect to receive their orders as quickly and accurately as possible, while receiving the highest level of service. Switching to automated forklifts may be you only way to keep up with these demands. If you are looking for more information about how your business can keep competitive, contact Wayco. We are happy to answer any questions you may have and help you create an effective solution to your warehousing needs.

Amazon: An Automated Warehouse in Action

Amazon is a great example where automated robots are used effectively in a warehouse setting. These automated robots carry bins of product that people have ordered online to the associates who then pick out the item that their customer has ordered. Instead of humans walking to find that item, the item comes to them now. By a scanning QR codes to detect their path and moving in different directions within a grid, these robots cleverly move to where they are needed. It is impressive to see several robots, each carrying about 700 lbs of materials, each one waiting their turn to be sorted.

It is a real challenge to have different machines move around on their own, in a given space, especially since each one weighs about eight tonnes. By using built-in sensor technology, the robots don’t crash into each other, even though they’re moving at 8 km/h. Tens of thousands of items leave Amazon each day – and for those who use Prime delivery in the GTA, they get their packages at their door mere hours later.

Will Automation Take Away Jobs?

The working relationship between man and machine is part of a typical day at a Amazon. Automation has allowed a quicker turnaround in supply and shipping in places. Some have argued that the use of machines in warehouses will take away jobs. On the contrary, Amazon says they have been able to grow their workforce because of the use of robotics. Amazon’s New Jersey automated center has the largest workforce with more than 3,500 full-time employees.  Brampton has 700 full-time employees, with an additional 200 hired last month, working in this 855,000 square feet. Amazon has opened a fulfillment center every year in Canada since 2011, starting with Mississauga, then growing into a second Brampton location and Milton, plus two warehouses in British Columbia.

Westfalia: Optimize Your Warehouse

Westfalia is an automated storage & retrieval system that combines software development with machinery from pallet flow systems, conveyors, order pick systems (pick-to-light, pick-to-voice, etc), layer forming and robotic palletizers, automated parking systems, and stainless steel case packing, stacking and handling equipment. Westfalia’s flexible automated storage and retrieval systems (AS/RS) consists of a variety of computer-controlled systems for automatically placing and retrieving loads from defined storage locations. The computer determines where in the storage area the item can be retrieved from and schedules the retrieval.  It directs the proper automated storage and retrieval machine to the location where the item is stored and directs the machine to deposit the item at a location where it is to be picked up. A system of conveyors and or automated guided vehicles is sometimes part of the AS/RS system. These take loads into and out of the storage area and move them to the manufacturing floor or loading docks. To store items, the pallet or tray is placed at an input station for the system, the information for inventory is entered into a computer terminal and the AS/RS system moves the load to the storage area, determines a suitable location for the item, and stores the load. As items are stored into or retrieved from the racks, the computer updates its inventory accordingly.

They have the ability to adapt to changing market conditions now and in the future implementing warehouse solutions to manufacturers and distributors utilizing a variety of loads. Westfalia’s theory is “Warehouse storage space is expensive, so it makes sense to make the most of your warehouse storage capacity in order to reduce carrying costs and increase material handling efficiency.” 

Recently a private label bottled water industry installed an AS/RS system for their residential and retail clients sizes ranging from single servings to five gallon bottles. Now it operates in one aisle, each capable of handling two pallets at a time. Rack entry vehicles quickly and smoothly store and retrieve pallets from the four level rack which holds over 6,500 pallet positions in 10 pallet deep storage lanes. In a few short months, a marked improvement in safety has already been noticed due to significantly fewer forklifts being used for warehousing. An updated accurate full inventory can be obtained with a push of a button! 

Warehouse Automation Can Cut Long-term Costs

One fact exists, warehouse automation stands as one of the last areas where long-term costs can be significantly reduced. Many vendors with automated robotics have undergone numerous tests with their automation and have found that it operates almost flawlessly.  As in all major capital purchases, cost is a big consideration. It is important to remember that over a 25+ year life cycle, the initial cost lessens when taking into account the annual profits, which are usually related to labor cost reductions, a smaller footprint, and higher customer service levels. So basically a 25+ year life cycle can be achieved in 5 years or less. Warehouse automation can give a company new opportunities for higher productivity, better space utilization and greater economic justification. 

What Purposes Do Automated Forklifts Serve?

But let’s go over exactly what automated equipment can do and what they can not do in the whole warehouse process. Automated robotics has allowed a quicker turnaround in supply and shipping in places. Robotics can boost your productivity, reduce product damage, and optimize your facility, reducing costs and increasing efficiency and profitability. One fact exists, warehouse automation stands as one of the last areas where long-term costs can be significantly reduced.

Another great factor is safety, it will eliminate fork truck related accidents as well as eliminate any facility and equipment damage by conventional fork trucks. There is also a reduction in mis-shipments and product loss with automated machinery.  Bottom line is that they can achieve a higher customer satisfaction levels which in turn will create future growth. But don’t worry about machines taking over. The cool thing about humans is that we are still needed to operate the machines; to actually get things done. Plus, who’s going to repair these automated forklifts when they need maintenance; and someone has to drive the product to the customer or check the product for damage.

What you need to know before buying

Substantial benefits and significant labour savings can be provided by automation. Unfortunately, if you make the wrong choices, you can burn a hole in you wallet getting little, if any improvement over what could have be done with traditional solutions. To determine whether or not they are right for you, you will need to weigh the benefits and drawbacks and decide whether they would hinder or complement your business.

Here are a few simple rules to help you make a decision when investing in automation:

• Purchase high-quality equipment

• Design for expansion

• Remember that long term planning automation occurs over the course of several years

• Training Costs for new equipment’s operational and safety procedures

• Calculate the cost savings

• Personnel should be part of the project team from the start; do not wait unit system goes live

• Be proactive; it’s less expensive to follow recommended preventive maintenance schedules

• Select your vendor carefully; check references and experience

• Make a list of the benefits

Where to buy

Automated solutions can solve challenges today and ensure that you’re ready to react more quickly to business disruptions.  Labour costs are rising and automated forklifts are ideal for tasks that are tedious and labour intensive, but do not require much skill like Diematic Mobile Automation. These mobile robotic automated guided vehicles can move and transport items within production, warehouse and distribution environments. Maybe you need a solution for warehouse space?  Earlier we talked about warehouse solutions from Westfalia Innovative Solutions custom automated storage and retrieval solution a leading provider of logistics solutions with over 100 installations in North and South America. Today, the sales of  automated forklifts vendors are on the rise. You can purchase them from companies such as Transbotic, Diematic and Kollmorgen . These are just a few vendors, but remember what you need to know before buying.

Advantages and Disadvantages of Automated Forklifts

To help you determine whether or not they are right for you, here are some of the major benefits and drawbacks of using Automated Forklifts.

Advantages

• Repetitive – with little variation, shift after shift

• Optimized space utilization 

• Reduced labor and equipment costs. 

• Less product and waste damage

• Lower maintenance costs

• Lower energy costs

• Organized inventory

• Increase efficiency

• Shipping Accuracy

• Safety eliminates truck related accident

Disadvantages

Of course, there are some disadvantages to using robotics. These include:

• Can’t always adapt to changing situations

• Product label could be unreadable, show as an error

• Initial cost of equipment is high
  

• Not suitable for non-repetitive tasks

• Potential Job Losses

• Hiring or Training Skilled Staff

• Possible down time due to malfunctions

• Maintenance Costs

Canadians may be slowly outsourcing themselves to robots – and that may have a significant impact on the economy, according to an automation expert. Right now, drones are being tested for deliveries, eliminating more potential jobs. With this growing boom, the last decade has seen Automated Forklifts become integrated in many industries outside of distribution and manufacturing—such as retail, the military, and even healthcare.

Rough Terrain Load Lifter – Everything you Need to Know

What is a load lifter? A load lifter is a rough terrain forklift also known as a deep reach truck because it can ultimately reach double deep for construction, industry, agriculture and mining situations.

It is used outdoors in challenging conditions. “Rough Terrain”  means literally, any ground that isn’t smooth. This would include hilly, rocky, bumpy, and mountainous terrains. Forklifts generally fall into two categories: industrial and rough terrain.

Industrial forklifts are commonly used in warehouses and around truck and train loading docks.  Rough terrain forklifts are designed to run on rough, unpaved surfaces and have large pneumatic tires.

These forklifts are powered by an internal combustion engine running on gasoline, diesel or propane fuel. Rough terrain forklifts can have a vertical tower, which lifts loads straight up, or a telescoping boom, which lifts loads up and out from the base of the machine.

So whether you are in lumber, mining, agriculture, construction or any other industrial business, the rough terrain load lifter design may be right for your challenging environment. It is considered the premier type of telehandlers and vertical mast forklifts. If you have to move material across uneven, difficult terrain Contact Us, to find out if this load lifter is for you.

LOAD LIFTER

Load Lifter is a world leader in the production of rough terrain forklifts and has produced high quality forklifts for these markets. It has lead the way with innovative design and value priced vehicles. Load Lifter was one of the first North American manufacturers to build a true four wheel drive, four wheel, steer and rough terrain forklift. They now have five series of machines representing a total of more than twenty-eight models ranging from 4,000 to 30,000 lbs and lift heights from 8 to 42 feet to choose from. Today, rough terrain forklifts are a common sight on construction projects. They handle everything from pallets of concrete block to stacks of plywood to roof beams. 

A Load Lifter rough terrain forklift is four wheel drive making it the perfect choice to work during winter and spring weather conditions. This forklift utilizes four equal sized wheels and offers four wheel steering. This makes it very maneuverable with superior performance in deep mud and snow.  Standard lift trucks typically have four uniformly sized tires of the same width where a load lifter has significantly larger front tires that support the heavy lifting while using smaller tires at the rear for steering. The tires have deep treads and are foam filled which eliminates the threat of punctures on any surface. Unlike standard trucks that operate on relatively smooth surfaces, rough terrain forklifts are used on gravel lots, plowed fields, hillsides, bogs and rough cut construction sites as well as paved surfaces.

A rough terrain forklift has many good features including:

• roomy well equipped optional cab assembly

• larger operators compartment and generous leg and foot room

• excellent operator access on and off machine with adjustable tilt steering column

• adjustable seat height from the operators position

• finger tip steering even at low engine idle

Just because they are big in size doesn’t mean you can’t ride in comfort. Load lifter does have a quieter operation than most due to increased insulation and anti-vibration technology. The rugged and maneuverable compact Load Lifter rough terrain has a straight mast which is much wider and able to reach higher than a standard lift trucks. The standard lift truck has a two or three stage mast lifting with a usual maximum height of 189″, but the  Load Lifter can lift up to 504″; that’s almost double the lift. The forks will be longer depending on the size of the forklift. The mast on Load Lifter is the leader in visibility and sight lines and it’s powered by an EPA compliant diesel engines. Load lifter makes a variety of rough terrain models designed for specific purposes for different industries.

Telescopic Handler

The new generation of Load Lifter Telescopic Forklifts can make your life easier and will be a strong competitor in the construction and rental sector of the equipment business. The telescopic handler is a far more popular model of Rough Terrain Forklift in the United States than it is in Canada; and it continues to remain that way today.  

This machine was built with a componentized power train and a purpose built frame. Many other manufacturers used converted agricultural tractors for their machine base, but these were difficult to service and repair if a major component was required to be removed.  These machines were produced with capacities from 6 through 12 thousand pounds and lift heights of up to 30 feet.

Laborer Series

Load Lifters builds the Laborer series rough terrain machine for the mining industry which required a specific application for underground use. Miners had several issues with low ceiling heights and very small cages to transport their work equipment from level to level. They also had a need for a forklift that would be capable of climbing steep grades and be able to meet very strict safety requirements. These units were extremely compact and rugged, and were able to fit in areas that conventional rough terrain forklifts could not. Four wheel drive was offered as an option which was not typical for industrial forklifts of similar capacity. The first unit was built as a mine application machine with very specialized options that met the specific requirements. With such positive responses to the mine version, they released a more economically priced aggressive forklift. This machine was utilized by paving stone, recreational vehicle and utility companies. 

Agri Lifter

The turf industry approached Load Lifter to build the Agri Lifter. This industry needed a heavy use, vertical mast rough terrain forklift that was also light and agile, specific for their application. They had been using a construction type designed machine that in many cases was too heavy. The Agri-lifter series is available in 4-5000 lb capacity. Agri forklifts have higher ground clearance allowing greater articulation and easier movement across uneven ground without grounding, damaging undercarriage or bogging the unit. Agri Lifter has a higher ground clearance allowing greater articulation and easier movement across uneven ground without grounding, damaging undercarriage or bogging the unit.

To improve on the rough terrain Load Lifter, a wide variety of attachments has been developed to improve their utility such as winches, booms and rotating fork carriages allowing it to place materials more accurately. Articulating booms, or booms with two separate extendible arms, can reach up and over structures to place loads on interior roof slopes or in the center of upper floors.

Advantages of the Rough Terrain Forklifts

• Carry huge amounts of material at a single time and provide back support to the lift

• Have more accurate steering response and precision

• Easier to change lanes at high speeds without the risk of going into a spin

• Calibrated counterbalance at the back of the forklift prevents it from becoming overbalanced

• Higher ground clearance allowing greater articulation and easier movement across uneven ground 

• Diesel engines to provide the extra power necessary to operate over rough terrain while carrying heavy loads

• Navigate slopes with gradients of up to 38% offering superior operation over rough terrain

Disadvantages of the Rough Terrain Forklifts

• More expensive construction since vehicles with four wheel steering cost more

• With pricey construction comes higher maintenance cost

• If tires are air filled there’s a possible hazard of punctured pneumatic tires

• Designed for outdoor use only

• Higher cost of fuel

• Need a large storage area 

Watch this Load Lifter video and keep your eye on what the mast and forks are capable of doing

Why You Need to Take the Rough Terrain Training Class 7

According to OSHA, rough terrain forklifts are classified as class 7 forklifts, and include three primary types: vertical mast rough terrain forklifts, variable reach rough terrain forklifts, and truck or trailer mounted rough terrain forklifts. The rough terrain forklift can carry heavy loads and should be driven carefully like a regular forklift as it also has the risk of tipping over, rollovers and collisions.. Drivers of these vehicles have more reason to be concerned about safety; so operators need to be provided with the proper training to operate a rough terrain forklift.  Being extra cautious is never a mistake as it guards you against dangerous accidents.

Rough terrain forklifts are more commonly used today in the construction industries and there is also a great potential for misuse, operator error and possible accidents by untrained workers who may not recognize potential hazards. Learn how to avoid hazards and how to navigate through various situations to prevent accidents. Neglecting to train workers now has serious financial and legal implications. The rough terrain training will ensure you’re compliant with industry standards. According to OSHA, all forklift operators must receive training that consists of written instruction, practical training, a rough terrain forklift test, and an evaluation. It must cover both rough terrain forklift truck related and workplace-related topics, and be led by a qualified trainer. Like the standard forklift trainingyou will be trained on a pre-operational check, loading and unloading, stability and handling, and fueling in a safe manner.

Training is the key to a safe, long and successful career!

Looking for more information about our training courses? Contact Forklift Hub Today!

What Power Should I Choose for my Forklift? Electric vs Diesel vs LPG Forklifts

So how do you go about choosing the most suitable engine type for your forklift? Electric vs Diesel vs LPG Forklifts. What is the best fuel type to choose? We review the three types to help you make an informed decision when acquiring a new or additional forklifts for your business. Before you get in touch with us here are a few things you ought to know.

Electric Forklift

Because they are compact, electric-generated lift trucks can get around tight spaces, not to mention the fact that they are easy to operate. You pay a high price tag upfront though. The electric forklift is ideal for working indoors due to their low emissions, but just like the automotive industry, advances in the electric lift truck designs are now allowing them to be utilized in more outdoor applications than in the past. Those with seal components, including motors, controllers and connectors can also be used outdoors. Energy efficiency is a key factor to consider when selecting an electric lift truck. Although, it is important to factor in that batteries still require electricity from the grid, they have zero emission, which means a safe and healthy environment.  That is why these can be called the Green Forklifts.

Run times are critical to productivity for your operation, so the biggest consideration is the recharging process. A typical battery for an electric forklift will take 8 hours to recharge completely and then an additional 8 hours to cool down before it should be used. For example, a single charge could last from 3 to 12 hours depending on the application and other factors. You may have to consider additional batteries if your operation has multiple shifts. We spoke about the high maintenance of a gas forklift, well batteries for the electric forklift need proper maintenance to extend the battery life. Electric lift trucks operate on battery power, resulting in considerable less maintenance than the engine powered machines due to the fact there are less moving parts. Electric forklift have no clutch or inching pedal, they only have an accelerator and brake pedal generally making it easier to drive than engine powered machines. 

Warehouses can take advantage of an electric forklifts’ superior maneuverability and enjoy their quiet, but faithful services because the battery weight of an electric forklift acts as an effective counterbalance. Electrics have a  3 wheel design which is great for narrow aisles due to their small and delicate turning ability. They also come in 4 wheel options offering stability and gradeability to help you handle heavy materials in steeper environments. Electric forklifts have a low center of gravity, so they are more stable at greater heights. In comparison to the propane forklift, the electric forklift is slightly easier to see behind the machine. The operator will have better vision when determining if the rear path is clear.

The sky is the limit for fuel cell forklifts making the material handling industry a green one. Not only is this good for the environment but it’s also a bonus for employees in the workplace. The advantages now far outweigh the disadvantages. It is clear why electric forklifts have played an expanding role in equipment fleets with their safety, performance, and environmental strengths. For the average business owner who is looking for a good long term investment, going electric for material handling in indoor areas is an easy choice.

There has never been a better time to “go green” and take advantage of the advancements made in operating an electric forklift fleet.  By doing so you will have a safer and cleaner facility, reduced operating costs, and you will leave a smaller footprint behind while you improve the profits of your material handling operation.  

Disadvantages

• Can not be used outside in wet weather for prolonged periods of time

• Initial cost of the forklift is much heftier upfront because of the battery and charger

• Cannot be used during recharge mode and can seriously slow down your work pace

• 8 hours to charge a battery

• Battery changing station (200 sq. ft) which further limits your storage space

• Charging area needs to be dry, ventilated and temperature controlled

• Changing batteries can be quite difficult as they weigh over 1,300 kg

• Batteries last for roughly five years

• Performance will degrade as the battery reaches 80% discharge

• Batteries are expensive

• Electric forklifts are limited to availability over 12,000 lbs

• A better floor surface is needed

The technology of electric forklifts is growing every day and sales have outpaced that of traditional internal combustion forklifts for a few years, but electric forklifts are not suitable in all applications.

Click here for a calculator that will give your operational cost difference for propane vs electric forklift by purchase price and maintenance.

Diesel Forklift

Diesels forklift need diesel fuel to run, which is more affordable than the electric forklifts. Diesel powered forklift trucks are ideal for applications where they are mainly used outside. Diesel also lasts longer as than other fuel types. Diesel forklifts have some of the most affordable long term operating and fuel costs among internal combustion forklifts.  Diesel forklifts are more powerful and can out-lift the average electric forklift too. Exhaust catalysts and purifiers can reduce exhaust emissions and make the machine acceptable for occasional indoor use. Diesel forklifts are not adversely affected by wet or damp weather. Therefore it’s recommended that you get a diesel forklift if you need to do heavy lifting or if you use it outdoors in climates that experience harsh winters or hot and humid summers.

The biggest advantage is their low operating costs. Diesel forklifts are the cheapest fuel option, they can be refueled on-site, and they are immediately ready to go. Sure you don’t have to refuel an electric forklift, but they are not cut out for outdoor environments the way diesel forklifts are. Comparing diesel with gas forklifts, the diesel fuel systems are internalized where propane engines are either external or rear-mounted and usually the diesel engine lasts significantly longer than propane engines. You will also have fewer maintenance issues as a diesel forklift requires less scheduled and repair maintenance and has longer engine life compared to propane models.

Diesel forklifts are considered better in industrial applications or carrying heavier loads. Extra attachments can be added to a diesel forklift, like hydraulic attachments which do not affect its power nearly as much electric forklifts. The more components that need power for electric forklifts, the faster the battery and overall power of the forklift is depleted. The higher torque of a diesel engine forklift compared with an LPG truck makes it better on gradients and more powerful for towing duties or when used with a bucket on the forks for scooping aggregates, etc. When it comes to disposal, diesel forklifts usually have a higher residual value than LPG or electric machines. Diesel forklifts are available for use at any time of the day or night.

Disadvantages

• Emits toxic exhaust fumes

• Needs a well ventilated or open space area

• Cannot work their way around corners and tight spots

• Loud engines makes for difficult communication

• Cost of diesel can be higher than propane

• Cost of the big tank for storing the fuel can be higher then the cost of the forklift

• Diesel forklifts are expensive to buy and expensive to run

• Fuel prices are predicted to increase over the years

• Requires more consumable parts – emissions maintenance, filters

• Fuel emissions are not eco-friendly

Gasoline and diesel engines are the two most commonly used internal combustion engines even though their operations seem similar they have some interesting differences and each has advantages over the other. The following video is aimed at exploring these differences.

LPG Forklift

Enter any industrial facility or warehouse,and chances are you’ll see propane forklifts in use. In fact, more than 670,000 propane-powered forklifts are in use in industrial, manufacturing, and construction businesses all over the country. When it comes to usability, having a forklift that can be used both indoors and outdoors without any decrease in safety or efficiency is a plus. Propane trucks are becoming more eco-friendly, affordable, and safe.

Internal combustion forklifts are the most common forklift used to pull, push, carry, stack, lift or tier materials inside and outside. There are two types of gas forklifts.They can either be Liquid Propane Gas (LPG) or Petrol Gas. Although it is true that propane emission numbers can’t compare to the zero emission of electric, it is considered clean enough for indoor use and is safer to use than other gases except if there are food or beverage requirements. Propane forklift generates better performance, better horsepower and torque than electric forklifts. Easy to refuel, only replace the empty propane cylinder with a full one. Initial purchase price or capital cost is lower when compared with electric and diesel forklifts. Their travel speeds, rates of acceleration, and lift speeds usually outperform their electric/diesel rivals because of better power to weight ratios and more responsive engines. LPG storage cage saves valuable indoor storage space when compared to an electric recharge station, as the LPG is stored outdoors.

An LPG engine will heat up faster due to the cylinder head temperature, even with a cold engine. The power you start the shift with will not waver or decrease as time goes on. As long as there is fuel in the tank, your forklift will operate at full capacity. Propane forklifts have more varieties of options to choose from. In addition, propane engines can last up to twice as long as their gasoline counterparts saving you money on maintenance.

Disadvantages

• Exhaust fumes can leave hydrocarbon particles on surfaces

• Propane lifts are less effective than diesel models when it comes to torque

• Individual operator must be trained on its proper propane handling

• Repair maintenance costs are greater than diesel and electric forklifts

• Restricted rearward visibility due to the tank location

• Future costs of propane are predicted to increase over the years

• Gas forklift has greater emissions compared to propane,

• Requires a greater amount of space for fuel storage

• Forklift operator could get hurt lifting a heavy propane tank

• Higher costs when compared with electric.

• Freezing temperatures may cause starting or reliability issues.

To summarize

Each forklift has its own unique advantages and disadvantages. It is important for warehouses to examine their personal business needs and tailor their purchases towards the type and nature of their material handling. The main factors to consider when making your decision should be to take into account how long you need to be operating your forklift for every day, what type of surfaces will your forklift will be navigating, will your forklift be operating in a confined space and how much do you want to outlay for purchasing and running costs.

For further information on forklifts or other industrial equipment

“I have used Wayco twice, and both times I experienced excellent customer service . They had the right forklift for my needs at a reasonable price. I will be using their services in the future and recommend you do as well.”

— Gabe Gartner

How to Lessen Common Forklift Hazards

Forklifts can help get a lot of work done, but they pose dangers that both operators and pedestrians must watch out for. Every year more than 100 people lose their lives in forklift incidents and thousands more are injured. There’s a pretty good chance you’ve been involved with or witnessed a forklift accident. Receive industry leading forklift training by a certified trainer to avoid forklift hazards.Learn more today! 

Here are 5 Ways To Avoid Common Forklift Hazards

1. Do A Daily Inspection

Forklifts are particularly dangerous in the workplace, especially if they are not properly maintained. You need to keep forklifts in good condition, not only to avoid damage
to loads and costly repairs, but also to keep your operators safe from injury or even death. Proper training, supervision and daily inspection are crucial. Why?

Safe forklift operation all starts with a well-trained operator, Clause 25(2)(d) of the OHSA, states that it’s an employer’s responsibility to ensure all operators are competent to operate forklifts, following the completion of a training program. A key component in operating a forklift safely is being able to perform an inspection. During the inspection, operators are supposed to check faults from the previous day, tire conditions, fluid levels, safety devices and the condition of the forklift. The operator documents any issues uncovered by the daily inspection. Our forklift training will provide you with a inspection log book to ensure the inspection is properly carried out. Employers who require employees to operate forklifts will benefit from our Forklift Operator’s Daily Checklist.

Do not become complacent – just because someone else has carried out a check doesn’t mean that the individual forklift operators shouldn’t be carrying out their own checks as well to ensure the forklift is safe to use. That is a very big mistake.

At Wayco, it is important to us that a proper forklift inspection is done that can help ensure that your workplace does not experience a forklift fatality. Our highly and certified Trainers will ensure that, at end of the day, workers are able to go home safe and sound to their families.

2. Train Your Workers on Foot

“I thought he saw me, and he should be more careful with his forklift.” said the pedestrian.”As I was backing up, I assumed he knew I was there because of the noise and the smell of the forklift.” said the forklift operator.

Knowing who has the right of way, the pedestrian or the forklift, is a common problem and can be the cause of many forklift accidents. Who has the right-of-way on a job site or in a warehouse?  During an Ontario work site poll of about 2200 operators, the responses were split 50/50: half stating the forklift and half stating the pedestrian. The answer is not clear, therefore it is important for both operators and pedestrians receive training around this.

The importance of training pedestrians is too often overlooked. Have you considered taking our basic awareness training for non-operators such as office staff, visitors, and sales people who may travel into the warehouse or yard?
Our training program will ensure that you, the pedestrian, learns how to navigate around forklifts. It will teach you how to navigate around a warehouse safely and help to protect you by teaching you basic safety practices such as:

• see eye to eye

• don’t always trust your ears

• make yourself stand out

• use pedestrian lanes and if you can’t see them, they can’t see you.

There are many things that the workplace can do to help protect workers around forklifts such as create pedestrian lanes, keep aisles clear and improve warning equipment on the forklift and in the warehouse. These are just some of the things employers and pedestrian can do to help ensure a safe work place. Even though, there aren’t any OHSA requirements for pedestrian training, it should be done to avoid putting yourself at risk of being struck by a forklift. Just Remember that forklifts aren’t cars. Even if they could stop as quickly as a car (which they can’t), their loads cannot which is as dangerous as the forklift itself.

3. Carry Your Load Safely

Operating a forklift may seem like an easy thing to do, but Forklift operators need to understand all the potential hazards. It is important for them to learn how to perform their job in a safe and appropriate manner when carrying a load. To understand the concept of load center, visualize two children – one bigger, one smaller – on a playground see saw. If the smaller child moves farther back on the seat and leans back, she will gain leverage and have more control. A lift truck is basically an industrial see saw that can be driven. The lift truck is the “bigger child” and the load is the “smaller child.”

Lift trucks with loads can become unstable when operating on wet, oily surfaces or inclines and when making fast turns causing your load to fall or tip over. Forklift stability is impacted by the weight and size of the load. An unstable load can be caused by:

• poorly stacked / piled pallets

• a load that is too heavy

• forks that are too high

• carrying a load that blocks your vision.

The hardest part of lift truck training is learning how to maintain their center of gravity within their stability triangle. Our expert trainers will teach you to understand how forklifts maintain their balance, especially when handling heavy loads to keep you and everyone around you safe. Ensuring a stable load starts with learning the safe practices of overall load handling. If you are an operator of a forklift, then you have a very good chance of experiencing some type of accident during the course of your career. 

4. Avoid Distractions While in Transit

You are driving the forklift, you look down to read a text received on your phone, the next thing you know, you find another forklift coming right at you. It takes less than a second for an accident to happen. That simple distraction could have just cost someone their life. Never take anything onto the forklift that might distract you from being alert and aware.

Forklift operators need to avoid distractions. Does your company have clear rules for forklift safety regarding devices, drinks, food and passengers? If not, then you need to set personal standards because every year, distractions lead to thousands of serious forklift accidents, some resulting in fatalities.

You need to mentally check your mind in when driving a forklift. A distraction divides your attention, no one can concentrate on two things at once. It’s just not humanly possible. When you’re trying to do two things your brain is rapidly shifting its focus from one thing to the other. Whenever it shifts, it is distracted from the other task. That means not using your cell phone, not looking at paperwork, not daydreaming about what you are going to do after work or what your co-worker is doing behind you. Keep your focus.

In addition, forklifts can encounter a variety of hazards while moving, so it is important to pay attention to your surroundings, signs, and speed. With our proper training you will learn defensive driving techniques to avoid distraction and recognize forklift safety hazards.Using the forklift properly can help you accomplish tasks more efficiently and safely, but when unsafely operated, potentially catastrophic incidents can outweigh their benefits.

5. Beware of Indoor Hazards

Forklifts run on either propane, gas, diesel, or electricity. Forklifts that run on fuel create exhaust fumes, but the fact is they perform better than electric forklifts. You cannot use diesel or gas forklifts indoor. Only propane can be used indoors and only if the business has sufficient ventilation.

Did you know that propane gas is heavier than air? So leakage from a vehicle parked or stored near an unventilated pit or a lower level room, can present indoor air quality hazards. When the weather is cold and the doors and windows need to be closed, the risk increases. Propane gas is also very flammable and is a potential fire hazard.

Got a light headache? It could be due to carbon monoxide. Carbon monoxide is very dangerous because it is tasteless, colorless, and odorless. Gas and diesel forklifts when used indoors can leave a high concentration of carbon monoxide which is undetectable by our senses. It is produced by the burning of fuel. It can quickly poison you and other people around in that confined area.

When forklift operators fail to take necessary precautions propane and other fuel related accidents can occur, possibly causing damage to property, lost productivity, or in the worst cases injury to or even death.

Everyone wants the safest working environment for their workers. By taking our forklift propane handling training, you can avoid all of these hassles. Our professionally trained staff can provide propane forklift safety training classes for your employees. We practice the most efficient and safest methods in propane cylinder handling. And remember, always wear proper eye protection and gloves when handling propane cylinders. 

Be Clear About Safety

Rushing to finish the job before lunch?  “Hurry up, Scotty. Get out of my way; we’ve got to keep moving.” Employers need to think about the unreasonable deadlines that may cause the operator to rush which more than likely will cause an unnecessary accident, injury, or death.

When it comes to forklift safety training, operators and employers must share the responsibility of having each operator properly trained. The better approach is to emphasize that safe operation takes priority over production. It is the first line of defense in reducing forklift related incidents.

Our Well-Trained Safety instructors will teach you the key features of a safe forklift, proper safety protocols, and the best practices for your workplace while operating a forklift.  No job can or should be completed without proper training. This is particularly true when dealing with heavy machinery, such as forklifts, in the workplace. Proper safety protocols are not just good for obvious reasons (preventing accidents), they will also ensure the success of your company.

5 Important Lift Truck Innovations & How They Will Change Your Business

Forklifts have come a long way from your grandpa’s time when they featured only the bare essentials, but they have left a legacy. The future of forklifts is here, and it means increased production on a whole new scale for warehouses and businesses.

In this blog we’ll go over some of the newest lift truck innovations. Click on each section to jump ahead:

1. Wireless Remote Monitoring

2. Drones

3. Solar

4. Warning Systems

5. Automated Guided Vehicles

Need a solution to increase your production or reduce cost? Contact Forklift Hub for more information!

New developments affect the lift truck market every day, and it’s only a matter of time before you’ll see these features and tools in your own warehouse. Driverless Forklifts? This is only one way that technology could really affect business.Technology can not replace certain skills that humans can do, but computers don’t get tired and they don’t have to face some of the challenges that humans do such as having poor judgment or making errors.  Here are five lift truck innovations worth knowing about.

1.Wireless Remote Monitoring

Today’s business environment is fast paced and forklifts are a critical element which helps industries keep up with the pace. Information is key and the status and location of your equipment is more important than anything else. All companies have challenges with labour costs, optimal performance and the behavior of those operators is an ongoing effort.

Did you ever wonder, where is my forklift? Is my forklift being Utilized? How Healthy is my Forklift? Well,  now you don’t have to wonder. Fleet remote monitoring technology is like a GPS that puts you in control of your equipment – anytime, anywhere.

Fleet remote monitoring technology is a satellite monitoring system that can track and send your equipment information directly to your computer, smartphone or tablet and maximize output through increased efficiencies and timely maintenance. This systems allows you to view information directly on your computer by a satellite download and will keep you fully informed about the type of work your machine is doing, exactly where your machine is, if your machine is safe, and whether your machine requires service or maintenance. The on-board machine health monitoring informs you of any abnormal readings that can be addressed before any major issues happen that could prevent an unnecessary accident or serious injury to the worker. The remote monitoring and its on-going evaluation will also provide you with information about poor or incorrect operator practices such as excessive speed, allowing you to give the operator additional training if necessary. Also the continuous monitoring of the machine’s condition helps you achieve maximum production and utilization by reducing unscheduled downtime.

It is designed to protect your investment and help you utilize, deploy and maintain your equipment by providing: 

• Working record reviews

• Fuel consumption reports
  
  

• Monthly load/level summaries

• Maintenance alerts

• Daily reports

• Monthly status summaries

This easy access web application will help protect your investments and give your forklift a longer life.

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2. Drones

Imagine having a bunch of tiny drones zipping around in your warehouse that can automatically track and monitor inventory.  Drones developed by MIT researchers buzz around the warehouse finding a particular item faster than your employees can. This will leave the workers free to manage and move material. 

Small drones can fly around your warehouse safely and can read dirt-cheap, battery-free inventory tags which receive power wireless from scanners. The tags can be read from “tens of meters away with a 19cm margin of error.  The identified inventory number enables workers to log inventory more efficiently than they could by reading and recording it manually.

A loss of $3 billion in revenue was report by Walmart because of mismatched inventory. The U.S. Army also lost track of $5.8 billion of supplies among its warehouses, because of mismatches between its inventory record and stock. It takes 3 months to perform a complete inventory at a single large retail store like Walmart. Mismatches can go undiscovered until customers do an actual count. This drone system could save retailers billions of dollars lost through faulty inventory records.

The drone has a challenge of only being able to read a range of no more than a few centimetres, but it can fly within close range of humans safely. Because of its lightweight plastic rotor, it won’t cause injury in the event of a collision. We anticipate that drones will be used in a lot more applications than just tracking inventory. In the warehouses we could see drones making deliveries as well as watching the equipment in the yard. There are many possibilities from monitoring crops and animals, in depth projects like pipelines, construction related facilities, and medical fields where the drones could be used to reduce safety risks and protect workers better.

Here are just a few difficult-to-reach and potentially dangerous situations where drones could be used instead of workers:

• Climbing Walls or Towers

• Appraising a Roof or chimney

• Inspecting infrastructure like live wires or extensive dams

• Surveying terrain to avoid dangerous areas

For now, drones are improving a number of other areas in warehousing, and their technologies will continue to be explored in the future. The jobs involved aren’t going away, but they are going to change.

3. Solar

Solar panels are a game changer revolutionizing the way people use energy. The sun dishes out every day free solar energy; yes free! Imagine running your plant or powering your forklift equipment with solar panels on your roof with free sun power. The solar industry is one of the fastest growing and due to the growing popularity of solar power the prices are coming down. Switching from lead acid batteries that struggle in hot and cold temperatures to solar panels that stand the heat is a great option. Solar battery performance will only go down ten percent when it is 0 degrees Fahrenheit  and  at 86 degrees Fahrenheit, solar batteries will continue to work, but performance goes down by 20%. Solar batteries do have to work extra hard when things warm up, but they can still stand the heat. 

Solar panels will have a tremendous impact on forklift owners’ cost savings.Traditionally, owners buy diesel forklifts because they are cheaper and cleaner to run. The new generation of solar has surpassed the diesel in the cheaper and cleaner to run department. The performance comparison is pretty much the same and the running cost has been slashed substantially.

Solar panels collect energy from the sun and turn it into electricity. Solar batteries work by converting the AC energy produced by the solar panel and storing it as DC power for later use. If your battery is fully charged it will send electricity back to the grid, so for those cloudy days you can draw the energy you stored earlier. Some solar batteries have their own inverter and offer integrated energy conversion. The higher the battery’s capacity, the larger the solar system it can charge.

Business owners have enjoyed the savings solar power gives them on their electricity bill and have benefited from rebates returns. It’s also environmentally friendly and they even sell some electricity back! Solar makes good economic sense. Companies are not only saving, but participating in the battle against global warming and reducing the country’s dependence on foreign resources. 

Discover the forklift world of solar

4. Warning Systems

Are your employees listening to music, talking on cell phones, or staring at the ground? Too many accidents and fatalities are a result from being struck by forklifts. New safety add-on features for forklifts will help make your workplace safer for both operator and pedestrian. More and more safety innovative forklift features are being made such as motion sensors for forklifts and warehouses, visible lights that shine to the ground for pedestrian awareness, sensor mirrors and alarms. Making it simple to paying attention to your surroundings will improve forklift safety.

What is your number one priority? Your employees of course! The motion sensors blink when activity is detected to warn the operator and all pedestrian traffic to pay attention to their surroundings. This will help reduce pedestrian and forklift accidents, because each and every year there are way too many fatalities. Pedestrians tend to “be in the zone” and block out a repeated warning sound as it becomes irritating, but the Blue forklift warning light will draw their attention. It projects an intense blue or red light on the floor in front or behind the approaching forklift’s path, warning pedestrians of its approach and direction. 

Employers can also put up motion warning lights at crossings, blind corners, doors, and exits to ensure the safety of all employees. The newest product is a tag worn by the pedestrian which once they enter the detection zone around the forklift, the operator is instantly warned of the pedestrian’s presence by an alarm sound. The diver can then take appropriate safety precautions. The alarm will stop when the tag is no longer detected. 

The following video illustrates the Pedestrian Alert System (PAS). That solution minimizes the risks of accidents between forklift trucks and pedestrians in common work areas. Pedestrians must wear electronic tags that are detected by a device on the forklift truck, warning the driver of the risk.

Danger lurks in many forms and with all these new warning systems it should keep employees safe, no matter their shift or location. Don’t wait until there is an injury or death at your workplace before developing a safe system of work to control risks.

5. Automated Guided Vehicles

Driverless Vehicles?  Not cars, though, but forklifts, stackers and pallet trucks that don’t require human intervention to move. The robotics service market is growing fast.

What are automated guided vehicles? The vehicles follow markers or wires in the floor, or use vision, magnets or lasers for navigation. Automated guided vehicles move product and act independently around warehouses and factories at all stages of production; and all without any human sweat. These self guided vehicles carry loads to and from the production line, the warehouse and into and out of trailers moving product smoothly and safely to the right destination.

This video illustrates the state-of-the-art automated guided vehicle systems carrying loads to and from the warehouse, the production line, and into and out of trailers. You will see a whole new world open up in the warehouse industry by how they work, how they are being used, and what to expect in the future.

Feeling the labour crunch? This self guided vehicle and its automatic picking task will save time, reduce labour costs, product damage, improve safety, improve flexibility and increase productivity. People fear robots and automated vehicles are taking over jobs in warehouses. Even though they may be very efficient, they are also kind of dumb. They just act and don’t think. Automated Guided Vehicles are basically a helping hand for doing tasks that would be difficult, unsafe, boring or repetitive for a human to perform. People still need to control the robot, do jobs the machine can’t and fix them when they get stuck. Even though machines are getting smarter they will never be as smart as us!

Keep an eye on the future

of forklift technology, as it’s coming fast and furious! These innovations to some companies mean creating a safer and more efficient work environment or to others going green or finding ways to save money. Adopting new technology allows your company to take control of your warehouse work force and build towards more sophisticated processes and systems.

Komatsu Forklift vs Competition

Many people ask the question, “Why choose a Komatsu forklift, when it comes to forklifts?” It becomes difficult to know what brand is the best for your application, so we’ve put together a simple comparison of Komatsu Forklift vs Competition and why Komatsu ranks higher than other brands. If you are looking for greater value through lower costs of operation, day-after-day for your business, contact Forklift Hub. We can help you select the right Komatsu equipment for your needs.

Komatsu’s heart-of-the-line BX50 series redefines the forklift once again. Whether your application calls for an agile and maneuverable cushion tire model for indoors, or the flexibility and power of a pneumatic model for outdoors, the BX50 series is sure to meet your needs. The BX50’s superior performance can increase productivity, minimize operator fatigue, reduce operating costs and improve the working environment. Boost your bottom line now—put a BX50 to work in your application today.

• Toyota has a cushioned mounted drive train but rigid mounted operator cab compared to Komatsu’s dual floating structure

• Toyota’s standard hydraulics are less efficient than Komatsu EZLift, increasing fuel consumption

• Komatsu has greater under clearance than Toyota – Komatsu 5.5″ vs Toyota 2.8″

• Toyota’s warranty is 12 mos. / 2,000 hrs & 36 mos. / 6,000 hrs drive train VS Komatsu 24 mos. / Unlimited hrs & 60 mos/ 8,000 hr drive train

• Toyota’s counterweight shape allows exhaust to roll back into the operator’s face while driving in reverse – No directed exhaust like Komatsu

• Toyota has a smaller differential

• Toyota has shorter service intervals at 250 hours vs. Komatsu at 500 hours

• Excessive tire wear with Toyota’s SAS which adds maintenance costs over the life of the machine

• Toyota’s 4Y-ECS 2.2L engine is slightly larger than Komatsu GCTK21 engine, but yields less horsepower

• Less efficient airflow in the Toyota can create a vacuum effect

Komatsu vs Yale Pneumatic Forklift

Dependability • Durability • Serviceability • Operatability • Productivity are a few key words that best describe the reliable Komatsu BXseries. Because of its superior design, it is a very reliable lift truck that users can depend on shift after shift. It is easy to maintain and operate, providing its users with greater up time and return on their investment. Before you make your next lift truck acquistion take a close look at the Komatsu BX series.

• Yale’s wide range of available engines and transmissions can lead to confusion regarding truck performance

• Komatsu has a larger and more spacious step area for easier entry and exit

• Yale offers a rigid mounted drive train and operator cab vs Komatsu’s dual floating structure

• Komatsu’s EZLift tandem pump hydraulic system is more efficient than Yale’s standard gear pump system

• Komatsu has greater mast under-clearance than Yale – Komatsu 5.5″ vs Yale 3.3″

• Komatsu offers a better standard & drivetrain warranty than Yale with our 24 mos / unlimited hrs standard & 60 mos. / 8,000 hr. drivetrain

• Yale’s counterweight shape allows exhaust to roll back into the operator’s face while driving in reverse

• Komatsu’s EZView mast offers better visibility through and around the mast than Yale

• Yale requires service every 250 hours vs Komatsu 500 hours

Komatsu vs Unicarrier Cushion Forklift

Komatsu’s ease of operation is reinforced by an ergonomic design. A top priority in the design of Komatsu’s BX Series forklift is the concept that a comfortable operator is more efficient and productive. Factors such as better visibility, reduced vibration and noise, as well as easier gauge readability all contribute toward improved operator performance. You’ll feel the impact of Komatsu’s advanced ergonomics from the moment you step on board, In fact, you’ll feel like the BX was built exclusively for you!

• Komatsu has a more spacious operator compartment than Unicarrier – Eye Test Verified!!

• Unicarrier has a higher step height / higher floorboard height – leading to operator fatigue

• Komatsu has dual floating structure vs Unicarrier’s rigid mounted drive train & operator cab

• Komatsu’s EZLift hydraulic system is more efficient than Unicarrier’s standard gear type hydraulics

• Unicarrier – Side panels difficult to remove / reinstall

• Unicarrier’s through the floorboard pedals allow more heat and noise into the compartment vs Komatsu’s pendulum pedals

• Mast underclearance – Komatsu 5.5″ vs Unicarrier 3.0″

• Unicarrier counterweight shape allows exhaust to roll back into the operator’s face while driving in reverse – No directed exhaust like Komatsu

• Unicarrier’s metal floorplate is heavy and noisy which offers no cushioning for the operator’s feet vs Komatsu’s rubber floormat

• Both use GCT K21 engine, but Komatsu achieves higher horsepower and performance

• Komatsu offers a better standard and drive train warranty than Unicarrier with our 24 mos. / unlimited hrs. & 60 mos. / 8,000 hr. drivetrain

Komatsu vs Clark Cushion Forklift

Komatsu is now even better because they listened….with additional improvements, quicker access to serviceable areas is achievable, allowing for faster general maintenance – saving time and money. Komatsu understands material handling and offers a wide variety of forklifts to give you the application that is right for you. Komatsu is a world leader in heavy equipment design and manufacturing. Let the ease of Komatsu equipment provide you with high quality equipment, low cost of operation, and exceptional support from factory trained technicians. 

• Komatsu has more a spacious operator compartment with more foot and leg room than Clark

• Komatsu has a larger and more spacious step area for easier entry and exit

• Clark offers a rigid mounted drive train and isolated operator cab vs Komatsu’s dual floating structure which has both

• Komatsu’s EZLift tandem pump hydraulic system is more efficient than Clark’s standard gear pump system

• Komatsu has a greater mast underclearance than Clark – Komatsu 5.5″ vs Clark’s 3.35″

• Komatsu offers a better standard & drive train warranty than Clark with our 24 mos. / Unlimited hrs. & 60 mos. / 8,000 hr. drivetrain

• Komatsu’s transmission is stronger, more durable & designed & manufactured by Komatsu

• Komatsu Engineering Standards assure that the highest quality standards are utilized in design and manufacturing

Forklift Hub – For Expert Forklift Training

Whichever type of forklift you decide on to assist with your work, it is essential that you receive thorough and proper training to ensure that you can operate and maintain it safely and effectively. Forklift Hub offers experienced training to suit your chosen vehicle and work requirements. Contact us today to schedule your forklift training with our experienced and helpful trainers.

“Customers are so impressed with the new hydrostatic transmission and its new CLSS hydraulic pump design giving lower fuel consumption and new driver feel over traditional drivelines”

How to Reduce Forklift Accidents – Be Safe & Save Lives

Learn how to reduce forklift accidents; effective, affordable lift truck safety training by our experts for all your employees. Stay safe and accident-free.

In order to be able to safely use forklift equipment, you must first understand how a forklift operates, the weight that it is designed to handle and how it must be repaired. These are all critical factors to understand how to reduce forklift accidents. Accidents occur when there is a lack of education and proper training. Forklifts are gaining popularity because of their ability to move large quantities of product, effectively and quickly. They are an essential tool for many businesses across Canada. A top priority should be to create a safe workplace by learning how to reduce forklift accidents. There are key issues that must be addressed and every employee must be aware of risk factors at all times.

OSHA statistics indicate that there are roughly 85 forklift fatalities and 34,900 serious injuries each year, with 42 percent of the forklift fatalities from the operator’s being crushed by a tipping vehicle.

Four of the most common reasons why forklift accidents happen are not having proper training, no pedestrian and worker awareness, driving issues, and loading problems. If these four factors are addressed, the risk of workplace injury will decrease substantially. If you would like to set up forklift safety training for your employees, contact Wayco today.

GET PROPER TRAINING

step 1

Accidents often happen in the workplace due to not enough training or not knowing how to maintain the forklift properly with various safety checks that should be done on a daily basis. To determine if a machine needs servicing, a forklift inspection is essential. Regular inspections can help to prevent accidents and injuries. OSHA believes that proper operator forklift training can reduce the risk of accidents by 25-30%. If you need to brush up or you need new forklift training, Wayco is able to offer this service. Safety standards not only help to prevent accidents, but they also keep employees healthy and prevent damage to your equipment and inventory.

PROMOTE PEDESTRIAN AND WORKER AWARENESS

step 2

Pedestrians always have the right-of way, even if they are walking in the path of a forklift. It’s no different than driving a vehicle on a road. Pedestrians cannot always see the lift truck, or hear the forklift which can result in an accident or injuries. The workplace can control these accidents through better traffic management and awareness. Employers can create designated walkways or travel ways, and equip the forklift with a blue safety light that projects on the floor in front or behind the approaching forklift’s path, warning pedestrians of its approach and direction. These are just a few things to prevent accidents. Pedestrian Awareness training covers the basic hazards in the workplace between pedestrians and forklifts.Pedestrians learn to stop, look and listen. You never know when a truck may appear suddenly around a blind corner. It is also important tor engage in eye contact with the forklift driver before crossing the forklift’s path. Close to 20 percent of all forklift accidents involve a pedestrian being struck by the forklift. It is crucial for communication and alertness to reduce forklift accidents.

ADDRESS DRIVING ISSUES

STEP 3

The most common accident happens from traveling too fast in the wrong conditions. Even experienced drivers can make mistakes if operating in an unsafe manner. Lift trucks are really heavy and often unstable and the operator driving the forklift has to drive responsibly. They can not only put themselves at risk, but they can jeopardize the safety of other employees and pedestrians. Erratic driving, stunt driving or any horseplay should be reported immediately to a supervisor and the operator should be disciplined. 7% of all forklift accidents are caused by driving off a loading dock and all other accidents are due to traveling at high speeds, improper backing up or parking techniques, turning or braking incorrectly, improper warning, riding with the load elevated and inadequate servicing of the forklift.

To reduce forklift accidents, all potential hazards need to be understood by forklift operators to perform their jobs in a safe and appropriate manner and prevent accidents and injuries. OSHA collects more than $2 million each year from citations issued to organizations that fail to maintain their forklifts or provide adequate training to their employees.

PREVENT LOADING PROBLEMS

STEP 4

Each forklift has a manufacturer’s load capacity plate. It determines the maximum weight that a forklift is able to safely carry at a specific load center. To ensure the weight is distributed properly; it is critical that loads are secured and carefully centered on the forks. If not centred the forklift’s capacity will be reduced and it can tip over easily. Actually, 14% of forklift accidents or serious crush injuries are caused by rollover, collision or falling loads if the capacity is exceeded.

To reduce forklift accidents, here are some of the loading problems that should be avoided:

• Poorly stacked or piled items on the pallet.

• Load is too heavy or blocking vision

• Exceeding the recommended load limit of your lift truck.

• Loads not close to the front wheels to keep lift truck stable

• Unstable loads

• Carrying a heavy load with the forks too high

• Raising or lowering the fork when the lift truck is not stopped 

• Lifting loads straight up or tilted back slightly

• Forks not spaced properly

It may seem like an easy, simple thing to operate a forklift, but if not done properly, significant injuries and damage can occur. If you are not properly trained, contact us and to help you prevent unnecessary risk.

Tip:

Load Center is easily calculated by measuring the load to be carried, and dividing by two (providing the load is evenly distributed, and positioned to butt up to the forklift backrest). You will often see a forklift truck’s nominal capacity quoted in a form such as 2,000kg @ 500mm load centre.

“I have used Wayco twice, and both times I experienced excellent customer service . They had the right forklift for my needs at a reasonable price. I will be using their services in the future and recommend you do as well.”

— Gabe Gartner

Read more testimonials 

Related Articles how to reduce forklift accidents:

5 Ways You Can Reduce the Risk of forklift Accidents
Highlights the importance of safe forklift operation and operator training

Forklift Trucks – Common Factors in Forklift Accidents 
Workplace health and safety topics, from hazards to diseases to ergonomics to workplace promotion.

Three Simple Ways to Prevent Forklift Accidents 
Complex machinery, uncontrolled traffic, and the desire to optimize productivity can make industrial warehouses an environment prone to accidents.

5 Tips for Preventing Forklift Accidents
 (OSHA), forklift accidents are responsible for approximately 100 deaths, 34,900 serious injuries and 61,800 minor injuries each year.

What Are the Different Types of Forklifts?

There are several different types of forklifts, each designed for distinct purposes and working situations. It becomes difficult to know which one is appropriate for your needs, so we’ve put together a simple guide to help you find out more about each different type of forklift you may encounter including cushion tire forklifts, pneumatic tire forklifts, electric forklifts, reach trucks, pallet stackers, and tow trackers. If you are looking for the right type of forklift for your business, contact Wayco. We can help you select the perfect equipment for your needs.

“We purchased a used forklift from Wayco in January. It was extremely clean and in excellent condition when it was delivered. We have also had incredible ongoing service from the professionals at Wayco. Overall dealing with them has been an excellent experience.”

– Don’s Trailer Service

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The Different Types of Forklifts

Lift trucks are used in warehouses, construction sites, storage facilities, manufacturing, transportation, and logistics industries. There are a wide variety of forklift types. They come in many shapes and sizes, each with distinct applications, features, and benefits. When you lift or move loads from one place to another, a forklift truck is the most effective equipment you can rely upon.

The following is a summary of the different types of forklifts showing their uses and applications. Read on for a more detailed explanation of each type.

CUSHION TIRE FORKLIFTS

Are the most common in the industry

Best for indoor and light outdoor use: The cushion tire forklift is the most common type used in the industry. If most of your lifting will take place indoors on smooth dry floors or with light outdoor usage on asphalt, then the cushion tire will be the best type for you.

Ideal for use in smaller spaces: Cushion tires are made of smooth or solid rubber and have a smaller turning radius making them ideal for manufacturing facilities that have less space than a warehouse. They are great for easily transporting palletized loads to and from the loading dock and storage areas.

Useful for low clearance applications: Cushion tired counterbalanced forklifts are lower to the ground than pneumatic tired forklifts, making them more useful in lower clearance applications (surfaces that don’t require your loads to be lifted higher off the ground). Because of their lower clearance they are not suitable for uneven ground outside.

Available in propane, gas, diesel, or electric: They are available in propane, gasoline, diesel, or electric and range from 3,000 lbs to 100,000 lbs. with a variety of lifting heights.

PNEUMATIC FORKLIFTS

Can be either made of solid rubber or filled with air

More powerful than other forklifts: While the power source is no different from other forklifts, the lifting potential when compared to cushion and electric forklifts is generally doubled.

Best for rougher, outdoor terrains: Typically, pneumatic forklifts have a larger frame and are the best choice for rough uneven ground, gravel, or asphalt. Heavy-duty tires found on highway trucks are similar to pneumatic forklift tires. There are two types of pneumatic tires – solid and air.

Pneumatic tires can either be filled with air or they can be made of solid rubber with an inside cavity that is filled with polyurethane foam. Air-filled pneumatic tires have deep treads and tend to give a bouncier ride than the solid pneumatic tires. They work well outdoors on asphalt, in gravel and in yards. Solid pneumatic tires are less likely to get punctured so they work really well on rough terrain; you can’t pop, puncture or gouge them, making them ideal for lumber yards, scrap yards or anywhere there is debris.

Variety of load capacities: Pneumatic lift trucks can also be obtained with almost any load capacity from less than 2,000 lbs to more than 200,000 lbs.

ELECTRIC FORKLIFTS

Are environmentally friendly and don’t have harmful emissions

Choice of cushion or pneumatic tires: Electric lift trucks can be equipped with either cushion tires for indoor use on smooth floors and pneumatic for dry outdoor applications with less risk of failure on major components. They are available in 3 wheel or 4 wheel. The 3 wheel models have a smaller turning radius.

Most environmentally friendly forklift option: Electric forklift trucks are powered by an electric motor and are the most environmentally friendly, giving no harmful emissions. There is no replacing gas bottles or filling a tank with diesel fuel, just recharging the battery overnight on low rate tariff (when the electricity rates are lower). In a nutshell, the saying” pay me now or pay me later” really applies with electric forklifts, What’s more, electric trucks are highly reliable, tough, and very economical.

Healthier for your employees: Indoor air quality is greatly improved, resulting in improved employee health. They are quiet and can produce fewer harmful greenhouse gases. A study by Yale Forklift found that a propane forklift produced over 20,000 pounds more greenhouse gases per year than an electric one.

REACH TRUCKS

Allow for great maneuverability in small space

Higher lift heights than counterbalanced forklifts: Reach trucks are a powered battery stand on a unit with options of a single reach or double reach where space is limited with higher lift heights than a counterbalanced forklift. Electric Narrow Aisle models make the process of stacking and unstacking pallets easier and will give you the two pallet deep storage option.

Great for working in small spaces: If you have little room to maneuver or space concerns, then a reach truck is what you need. The Electric Narrow Aisle/Order Picker forklift is the answer to your reach needs as it is perfect for optimizing storage space use. It’s the best choice for warehousing and storage facilities, grocery, and light to medium manufacturing as it is designed to work in very narrow aisles and allows you to incorporate more racking into your warehouse.

Electric order pickers make order picking easy: An electric order picker is a type of reach truck used to pick and deliver material from storage, allowing personnel to reach pallets three stories high and retrieve product from storage. It requires only one operator with all controls at their fingertips. Order pickers are designed to make the order picking process easy.

PALLET STACKERS

Are smaller than reach trucks and work well in warehouse applications

Help lift and transfer loads from one location to another: A Pallet/Walkie stacker is smaller than a reach truck and is commonly seen in warehouses. It is ideal for production lines or any industrial material handling applications. Power pallet jacks are also known as electric walk behind pallet trucks. The single or double pallet jacks are used to help lift, move, and stack loads that are too heavy to lift manually.

Choose the style that suits your particular situation: Stackers can be either electrically powered or manually operated with different load sizes. They come in various walk behind or ride on types. Different models are designed for certain floor conditions and space constraints to suit different applications. They are best used for light to medium duty load handling and warehousing applications.

Environmentally friendly: Pallet stackers are electrically powered, making them friendlier to the environment and ideal for warehouse applications as they do not emit harmful fumes.

Come in a variety of load capacities and heights: You’ll want to choose the pallet stacker lift that fits in best with your routine and warehouse set-up. The most important questions you have to ask yourself are how much weight will you be lifting and how high. Typically the maximum lift height is 12’ or lower and they can handle up to 3500 lbs. More than this and you should consider a forklift.

TOW TRACTORS

Carry people and inventory from one place to another

Come in a variety of types: A tow tractor is a type of utility vehicle such as a personnel carrier, burden carrier, stock picker, and tug. These vehicles were designed with factories and warehouse in mind. They are commonly used for moving cargo and can tow just about anything.

Carry small loads or personnel: They are designed for carrying small loads and personnel in your warehouse, factory, or facility. It gets you from Point A to Point B quietly in your facility by yourself, with cargo, with a passenger, or with a passenger while pulling a load.

Save you time and energy: Utility vehicles give your facility the power to pull loads that were previously unmoveable. These workhorses feature designs with multiple cargo and seating options. Get all your hard work done safely and efficiently. Personnel transport vehicles can get people and gear to the next task quickly.

Wayco Sells Top Quality New and Used Forklifts

If you are looking for top quality forklifts, contact Wayco. We sell the best forklifts you can buy. Our knowledgeable staff will be able to help you choose the perfect model that will best suit your particular applications. We will be happy to answer all of your questions and we can even provide top-notch safety training for your operators. Contact Wayco today for all of your forklift needs.

Contact Wayco For The Best Forklift Training Available

Whichever type of forklift you decide on to assist with your work, it is essential that you receive thorough and proper training to ensure that you can operate and maintain it safely and effectively. Wayco offers experienced training to suit your chosen vehicle and work requirements. Contact us today to schedule your forklift training with our experienced and helpful trainers.

Wayco’s intense and comprehensive forklift safety training program will provide you and your employees with the best safety training at the best price. We offer national coverage and local service with a 98% pass rate. We can train individuals or groups at our facility or yours – you choose.

Our Safe Operation of a Lift Truck/Forklift Program is an excellent way for you to ensure forklift safety in your workplace. With our training you will experience:

• Innovative training practices

• Affordable pricing

• Flexible and professional trainers

• Comprehensive in-class and practical experience

Contact Wayco today to book your next session.

“Exceptional quality and service. Left the training class with more than I expected. Looking forward to being a repeat customer. ”

— Kevin Brown

Read more testimonials here.